These all pass the finger nail test as well as the wipe and smash test on both coats. The changes that I made were, adding 10%+- lead shot to the alloy and I let the boolits dry for 10 minutes with a fan and an additional 5 minutes on top of the oven.
The barrel issue is a complete possibility. I noticed that I needed to load about 0.01" lower for my sons PT1911 than mine to get them to chamber in his gun. The boolits I did today will be running a 226 and maybe a Glock, maybe the barrels in these will be a little more forgiving on the leading.