This weekend, I hope to test two variants of the NEI 89 grain 25-20 in PPCBoo format. That CBoo works VERY well in my Marlin Cowboy 25-20 as a GCCBoo, so I hope that the PPatchin' tests work out at least as well.
The CBoo used casts 0.258" in diameter. The first PPCBoo is a 3X Tracing Paper (0.001" thick kind) on a CBoo core sized down to 0.251", so the final PPCBoo comes out with a 0.257" O.D. The second one is a 2X Tracing Paper patch on that same CBoo core, but sized to 0.254", so the finished PPCBoo comes out at 0.258".
Here is a picture of the 2X-patched PPCBoo:
It is, essentially, a one-diameter rifle-type CBoo. I got the PPatch to lay down on the smallish point by pulling the PPCBoo away from my light grip on its point, while turning it. This causes the excess material to lay down in successive folds arrayed in helical format up the side of the point. Once dry, they are strong. Using my all-manual PPatching method, these were no more difficult to patch-up than are larger-diameter PPCBoos.
I figure the 3X patch will have the least likelihood of giving trouble, so I will try it first. Then, I'll take the load that worked best on it, substitute the 2X PPCBoo, and begin firing a longish string. If the accuracy becomes worse, over time, then I'll know that this 0.004" total-diameter-added PPatch is too thin for the 0.007" (groove diam minus bore diam) rifling. Of course, that assumes that the 3X-patched PPCBoo will shoot worth sour owl sweat. Like the gambler said, "Nothing ventured, nothing gamed!"
Zeek