I keep reading from other folks who load powder-coated and other polymer-coated projectiles that some commercially made offerings smoke more or less than competitor manufacturer X or Y. These guys who are complaining are mostly high-volume IDPA and IPSC shooters. And for them, it can be an actual concern with all the rounds they fire. Especially if you shoot primarily at indoor ranges. (Yes, indoor ranges SHOULD be properly ventilated. But the best indoor air system is inferior to being outdoors.)
From what I have read, the consensus seems to be that Hi-Tek smokes more than Bullet Corp's product, and that various PC powders smoke more than Hi-Tek. But there are too many variables in that analysis, since few commercial sources do PC rather than Bullet Corp or Hi-Tek, and secondly, there is no universal agreed upon temp or time of bake for PC (unlike the specific instructions Hi-Tek and Bullet Corp provide), and nearly everyone does it just a little bit differently. And thirdly, there are so many brands of PC powders out there, and they are bound to have slightly different properties from one another and therefor perform differently from each other when it comes to burn resistance under fire.
I wonder if anyone here has done enough PC with various brands of powder and been able to notice if one particular manufacturer smokes less than the others. Have the more expensive powders done any better for you than the cheaper ones? (Other than Harbor Freight, of course. We all know they are fairly low on the quality chart.)