After several days reviewing this Thread and being overwhelmed wit the diversity and ingenuity of the comments, I have to say that I listen better than I talk. I have no problem with Casting but recently became interested in the PC Boolits. I attempted several of the processes and theories which were explained and came to the conclusion that there are those who are successful, those who are failures and those who were as confused as I. My goals where set pretty high in that I wanted PC Boolits which would be relatively easy to make, not to stick to the foil or leave excessive fillets, coat the entire boolit in one application, prevent excessive waste of the powder, and produce a PC Boolit which would be accurate. I tried the "Strings, the foil, the spray cabinet, the nails the jigs etc. I am happy to say that the process that I have developed seems to meet my needs. I do have a few questions that I am hoping that I can get some input. I use a fabricated piece of 1"x1/8 steel which fits the trays of my oven with 1/4" slots cut have way across the width of the steel to support the inverted boolits hung from 1 1/2" metal screws which are attached by drilling a 1/8" hole in the back of each boolit. This allows the boolit to be placed or removed from the rack with a pair of pliers or you can slide out the complete rack to cool. I accomplish the preliminary coating by taking the boolit with the screw attached and warming it up to a temp that will provide adhesion without too much build up. Take each screw and dip it into your powder, blow off the excess and place the boolit back on the rack for cooking. When complete, remove the boolit and or tray for cooling. Can these bullets be correctly sized as they are all about .005 oversize without harming the PC?? Will the small 1/8" hole drilled into the base of the bullet be a factor in accuracy if it is not positively centered?? I would appreciate anyone's input. What a helpful Forum. Thanks, badbill2