I have never actually measured a Hornady .44 GC, but I have a reference that gives the dimensions for every check they make.
It says here, in small fine print, that the Hornady GC's should measure .430 and they should crimp nicely onto a shank that measures .402-.404.
For what its worth, I traded a feller for some .35 cal GC's and and when they showed up they were too thin. I am ashamed to say that in my ignorance, I proceeded to accuse him of trading me some home-made checks that were not thick enough, the guy drove a long way to get to a store that sold Hornady GC's, boxed up the number that we agreed on and sent them to me and I sent his back. He also informed me that those were vintage Lyman GC's and not homemade at all.
That was definitely one of the worst mistakes I have made since I joined castboolits. Point is, I am not surprised by your problem because I dont think that the manufacturers knew what we know now about how GC's are supposed to work. If you have a baby food jar of who knows what, then pitch them thangs and order some Hornadys from midwayusa. Last I checked
they were $36.99 per thousand. That's still pretty cheap!