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Thread: Need some help figuring out to make a good alloy

  1. #1
    Boolit Man reloaders4you's Avatar
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    Need some help figuring out to make a good alloy

    Yet again I come to the masses for help. The more I read in magazines, books and this site about how to make a good casting alloy, it seems I become more confused. Mike Venturino uses alot of linotype, others use strait WW's , others use water cooled WW's as well as WW's mixed with something or other type of material. I shoot alot of hundgun matches as well as my vintage military rifles (M1, M1A, 03A etc...) My question is this. I have a great supplie of WW's, so what is needed for use in the rifles as well as the handguns. Any info would be great.
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  2. #2
    Boolit Master

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    Wheel Weight, water dropped. Crank up the heat in the mold and pot.
    Cast untill you drop!
    Once in a great while, I toss in 1" of 95/5 solder if my corners do not square enough.
    I started there, and I have been there ever since.

  3. #3
    Boolit Buddy Jaybird62's Avatar
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    You can get a wide range of hardness from clip-on WW. Air cooled might work for your pistol, while water-dropped or even stepping up to heat treated and quenched for the faster rifle loads should be a good starting place. You'll need to experiment to see what your particular guns like.

  4. #4
    Boolit Grand Master fredj338's Avatar
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    I agree, clip on ww straight up are fine for most handgun loads to 1200fps or so. Water drop to go beyond that. For highe rvel, I would cut those 50/50 w/ linotype & water drop. Straight lino is expensive & unnecessary for anyting but high vel rifle rounds IMO.

  5. #5
    Boolit Man reloaders4you's Avatar
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    So the handgun stuff is good to go with the WW straight up and or water cooled is the vibe I'm getting. So what/where is a good source of additives to the WW for my rifles? Thanks so much guys for all your help.............as usual

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  6. #6
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    for the most part i use plain ole ww's for up to 1600+ with g/c. and ww's water dropped up to 2300 fps.
    the only thing i ever add is a touch of tin for fill out if it looks like i need it.
    for other applications i vary this theme some by adding more heat or less heat to the alloy.
    for the smaller stuff 223 i'll use a bit more antimony, and for hunting i use more pure lead to mx in.

  7. #7
    In Remembrance
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    The other posters have not mentioned BOOLIT LUBE.
    You can do a lot worse than Felix World Famous Boolit Lube.
    Go to the bottom of this page and click on CASTPIX. Read all about Felix lube and you will be well on your way to being an expert on how to shoot straight and prevent leading.
    If I would have STARTED there I would have PREVENTED most of my not so good results with cast boolits.
    I have been casting boolits since 1955 and am just now getting to the point where I can PREDICT the outcome of my casting and reloading efforts.
    I have learned more on this forum than I need to know, though nearly every thing I have learned has helped in the overall effort. Read, read, learn, learn.
    The man you mentioned wrote an article recently on pistols using linotype.
    Evidently gunwriters can afford to trade money for time. This same guy would be just as well served by making his boolits for autopistols from water quenched wheelweights. I have won bowling pin shoots with a .45 auto using just that.
    Stay with us and you will really enjoy your experience.
    Life is good

  8. #8
    Boolit Grand Master JIMinPHX's Avatar
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    I think that the advice above is pretty much spot on. WW + 1 or 2% tin will work great for 95% of your shooting needs. Air cool for most pistol rounds. Water drop for most rifle rounds. You can get more wrapped up in the details after you have tried a bunch of stuff in your particular guns.

    Start your casting off with just straight WW. If fill out is not that good, then try adding 1% tin. If you need to, go as high as 2%, but try not to use (waste) more tin than you actually need.
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  9. #9
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    Unless you're reading stuff by real casters and not advertising men then take what they say in the magazines with a grain of salt. Lino works fine, but most of us can't afford to use lino or other exotic alloys. It doesn't matter because you don't need to. Straight WW can be used up to at least 2K fps given proper fit and load with a boolit your gun likes. Water Quenching can harden the boolit enough to handle those speeds in many cases, maybe a bit more. Depends on the gun and a lot of other stuff.

    I don't put much faith in writers in the mags anymore. If you want some good reading on cast the CBA is currently offering a CD of Frank Marshalls collected articles from The Fouling Shot. Stuff like that or the collected articles from Handloader are good. Whatever you do, discard entirely the advertising hype of "You have to have HARD BOOLITS", it's not true at all and it's done a great disservice to the hobby,

  10. #10
    Boolit Man reloaders4you's Avatar
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    Start your casting off with just straight WW. If fill out is not that good, then try adding 1% tin. If you need to, go as high as 2%, but try not to use (waste) more tin than you actually need.[/QUOTE]

    So there is my BIG question......when you say 1% tin how is the figured out. If I have 500 pounds of WW's would that be 5 pounds of tin?? Also where would a person find a good source of tin. Thanks in advance
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  11. #11
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    A good source of tin.

    There is no GOOD source of tin because of the price.
    I scrounge tin in the form of solder. I have read that some use old pewter ware that can be had from thrift stores. I have friends on the lookout for remnants of solder and lead in its various forms.
    I have the habit of adding tin in small amounts to each pot of wheel weights.
    If i put nine one pound bars of WW in the pot I figure that is 144 ounces which will call for 1.5 ounces of tin, approximately. Weigh twice that amount of 50/50 solder and toss it in the pot. Really, I just throw some solder in and cast a boolit and check how it looks and feels. If it looks good and fills out well it is good to go.
    For my use the actual alloy is not as important as is the castability.
    I will say that most of my boolits are air cooled and lubed with Lee liquid alox.
    I mostly shoot holes in paper at my 97 yard tunnel through the brush.
    I don't think I have ever known the exact alloy I have used, and I think a lot of people do the same. Not worth obsessing over.

    Life is good

  12. #12
    Boolit Master

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    I separate my lead into hard and soft (thumbnail test) since I usually don't know the alloys I'm starting with. (the hard lead is WW's and shooting range scrap.) I usually water-quench the boolits as I cast them, even tho' it doesn't do anything to the soft lead. I stir in just a tiny bit of solder to the casting pot only if I'm having trouble getting sharp corners.

    If I was casting rifle boolits (I don't yet) and was having trouble getting them hard enough, I would add a little "magnum" shot with the hard lead because it contains a significant amount of arsenic, and arsenic is an antimony multiplier. But don't add too much or your boolits will shrink too much and might be hollow.

    Like others have said, the lube makes all the difference too. I shoot a .30 Carbine Ruger Blackhawk sometimes, and I get very little leading even at 1700 fps using plain base commercial cast bullets. They have tan colored lube, and I bet it's just beeswax & ALOX.

  13. #13
    Boolit Master
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    You've gotten good advice. Some of the variables of WW can be evened out by doing cleanup and ingotting in big batches. I usually do 100-150 pounds at a time and throw in pound of lead free soldier while I'm at it. It's worth the extra $10 to me to be sure of a consistent batch that does not need tinkering.

    None of this is an exact science. WW contains some tin but there is no easy way to determine how much. I've just found over time that a pound to a bucket of WW has always been enough to get an alloy that casts well and gives a reading of about 12 bnh when air cooled and aged at least a week. That fills most of my needs, and I waterquench when I need it harder; oven treat when I need it a lot harder.
    Sometimes you gotta wonder if democracy is such a good idea.

  14. #14
    Boolit Man reloaders4you's Avatar
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    So lead free 50/50 solder will work
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  15. #15
    Boolit Master

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    50/50 solder is not lead-free (and vice versa.)

  16. #16
    Boolit Man reloaders4you's Avatar
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    Quote Originally Posted by zxcvbob View Post
    50/50 solder is not lead-free (and vice versa.)
    When I was at Home Depot and asked about 50/50 solder, all they carry is lead free 50/50
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  17. #17
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    That's kinda

    mind boggling. Wonder what they are putting in with the tin now.
    Lead free solder has been, recently, 95 - 97 percent tin.
    D'ya think someone has figured how to incorporate Chinese water?
    Sorry, that might be Mall Wart.

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  18. #18
    Boolit Master Ole's Avatar
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    Quote Originally Posted by reloaders4you View Post
    Yet again I come to the masses for help. The more I read in magazines, books and this site about how to make a good casting alloy, it seems I become more confused. Mike Venturino uses alot of linotype, others use strait WW's , others use water cooled WW's as well as WW's mixed with something or other type of material. I shoot alot of hundgun matches as well as my vintage military rifles (M1, M1A, 03A etc...) My question is this. I have a great supplie of WW's, so what is needed for use in the rifles as well as the handguns. Any info would be great.
    I make SKS boolits with 1/1 WW/Pure lead and water drop them.

    They shoot fine @ 1900fps with no leading.

    I'm new to casting, but it's my honest belief that most people make bullets too hard.

  19. #19
    Boolit Master Slow Elk 45/70's Avatar
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    Quote Originally Posted by reloaders4you View Post
    When I was at Home Depot and asked about 50/50 solder, all they carry is lead free 50/50
    Man , I learn something everyday . I don't know who the "expert" was you spoke to, but me thinks he/she is full of BS.

    You got a lot of good info in the replies from others. Like the man says WW and /or Water dropped WW will do 95% of anything you can do with cast.
    If you are trying for 2300-2500FPS in your rifles , some Linotype should work for you, if you want more, shoot J-s.

    Try the WW and water dropping , if you need anything more, then add some Linotype, 50/50 Lino WW

    IMHO I think you should burn some powder and worry to much to soon.
    Good Luck and good casting.
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    Praise the Lord & Pass the Ammo

  20. #20
    Boolit Grand Master

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    I mix my lead alloy in approx. 100# lots. I use WW and add enough lino to test Saeco 5 when I cast a boolit from the large pot. This gives me an alloy that casts well and when water dropped will be approx. BHN17.
    This is hard enough for rifle loads in 30 cal. to 2,600fps. Excellent for midrange and magnum handgun loads. Works excellent for 22 cal.
    If you need it softer just let the cast boolits air cool. Excellent in 38 Special, 9mm Mak., etc.
    I use LBT Blue Soft lube exclusively. I do not have any issues with leading anymore and excellent accuracy.

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check