Some types of paper tends to shrink so that can be why the final wrap is slightly under the calculated size. Some paper also seems to have a "grain" where it shrinks more in one direction on the sheet.
I don't have my Sharps anymore but I shot PP out of it for a number of years using BP and never sized the cases at all; just washed them and used a long pin to knock out the old primer. The bullet would thumb-seat in the case and never needed any extra work. That rifle did have a glass smooth chamber and always easily ejected spent shells.