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Thread: I believe I contaminated 3 pounds of lead with aluminum foil...

  1. #1
    Boolit Buddy
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    I believe I contaminated 3 pounds of lead with aluminum foil...

    So I was melting some little bits and pieces along with a handful of culled bullets when my neighbor brought me a ball of what looked like lead? I quickly took the torch to it and sure enough it quickly got soft and began to run so I threw it in my pot. As it started to melt I could see what looked like silver ribbons. I went to pull them out and they began to fall apart. Don't know why there would be aluminum in a ball of lead, but I grabbed my bear up mold and poured some bullets. Once cool, I checked weights with other bullets I casted with the same mold using pure lead and sure enough the weights were quite different. Even the sprues didn't frost over like normal and the surface looked a lot like orange peels. Luckily I was just cleaning up and wanted to consolidate what scraps I had laying around. I also did the finger nail test on the new bullets and old bullets. I am thinking it was either aluminum foil or some kind of candy wrappers.

  2. #2
    Boolit Master

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    I doubt it was aluminum. The melting point for aluminum is over 1200 degrees.

  3. #3
    Boolit Master
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    It’s 3 lbs, if you think it’s bad just toss/recycle it.

  4. #4
    Boolit Buddy namsag's Avatar
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    Choot it.
    Slavin' away for the Takers - I make it, They take it.

  5. #5
    Boolit Master trapper9260's Avatar
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    Do not toss it make some sinkers for fishing with it.
    Life Member of NRA,NTA,DAV ,ITA. Also member of FTA,CBA

  6. #6
    Boolit Master
    JSnover's Avatar
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    "Looks like lead" isn't good enough; you end up with a Kitchen Sink alloy. Before it goes into your pot you want to know what it actually is.
    Warning: I know Judo. If you force me to prove it I'll shoot you.

  7. #7
    Boolit Master

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    tin is lighter than lead, what if it was tin foil vs aluminum foil? just throwing that out there...
    “Some people spend an entire lifetime wondering if they made a difference in the world. But, the Marines don't have that problem.” Ronald Reagan


  8. #8
    Boolit Buddy
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    Yeah, it was only 3 pounds but it took very little whatever it was to ruin the batch. If it was aluminum foil, would it still melt at around 1200 or could it possibly melt at lead temps? Also, in the past I have left lead cool in the same pot but was able to flip it and it would come out like a pancake. With this stuff, I had to scrape it off and it was a lot more difficult than it seems. I'm taking trapper9260's suggestion of pouring it into sinkers. I have plenty of verified lead for my uses, however, I thought I would share my mistake in hopes that it would save someone some trouble down the road.
    Last edited by THE_ANTIDOTE; 08-27-2023 at 04:08 PM.

  9. #9
    Boolit Master
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    Lots of very small amounts of higher melting point metals can get dissolved into lead like antimony, copper or aluminium. If you reduce the percentage of aluminum or whatever it is to an insignificant amount than it will have little to no effect on what you cast. Pretty sure it won't hurt the bore of your gun. Sinkers or weights is a good thing too.

  10. #10
    Boolit Master
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    Should have mentioned that dental x-ray foils look a lot like scraps of aluminum foil. They mix into lead pretty easy though and don't leave streaks.

  11. #11
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    JonB_in_Glencoe's Avatar
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    Quote Originally Posted by THE_ANTIDOTE View Post
    SNIP>>>

    With this stuff, I had to scrape it off and it was a lot more difficult than it seems. .
    Well, it does sound like a lesson learned, cuz who knows what that could be?
    I wonder if it could be the foil capsules from bottles of boose?
    ~~~~~~~~~~~~~~
    “If someone has a gun and is trying to kill you, it would be reasonable to shoot back with your own gun.”
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  12. #12
    Boolit Master
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    How about turning the pot off and skim the top as it cools. There's no telling what I put in my pots over the years. If it doesn't mix pretty quick I dip it off. Looks like welding slag.

  13. #13
    Boolit Grand Master

    Wayne Smith's Avatar
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    Quote Originally Posted by JonB_in_Glencoe View Post
    Well, it does sound like a lesson learned, cuz who knows what that could be?
    I wonder if it could be the foil capsules from bottles of boose?
    Jon that would be tin if it was. I routinely toss them in and then the plastic floats.
    Wayne the Shrink

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check