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Thread: Soft jaws for my heavy bench vise

  1. #1
    Boolit Grand Master

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    Soft jaws for my heavy bench vise

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    Finished these up today. A set of soft jaws for my heavy bench vise. 3/4"thick 1 1/2" tall and 5 3/4" long. Made from 6061 aluminum smooth faces. The original jaws were a hardened steel 1/2" thick and 3/4" tall with knurled faces. The added surface should aid the grip and the extra thickness should allow them to be cleaned up a few times if needed.
    Attached Thumbnails Attached Thumbnails IMG_0283.jpg  

  2. #2
    Boolit Grand Master

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    Dont know how the second image got there those are some hold down clamps for the new drill

  3. #3
    Boolit Master
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    Nice
    Have to do something similar one day.

  4. #4
    Boolit Master Rapier's Avatar
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    I made a set of aluminum jaws and lead jaws. Finally found some 1/4" thick leather. The leather does not mar finishes. If you have a problem with the aluminum, you might try a hick hard leather.
    “There is a remedy for all things, save death.“
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  5. #5
    Boolit Grand Master

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    I wanted copper but at todays prices for the size I needed, it was just to much for something that is meant to be sacrificed

  6. #6
    Boolit Master


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    A lot of work!
    I am too lazy, I just use some one inch aluminum angle over the steel jaws.
    Nice work!

  7. #7
    Boolit Buddy
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    Quote Originally Posted by country gent View Post
    I wanted copper but at todays prices for the size I needed, it was just to much for something that is meant to be sacrificed
    Cheap Copper Jaw protectors can easily be made from 3/4" scraps of Copper Pipe. Being only about (i am guessing 1/16" thick) they also won't tilt if you are just trying to hold a small Screw or such.

    Cheers

  8. #8
    Boolit Buddy
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    I made some thick cork blocks, can grab a wood stock by the checkering and not even mess that up.
    Walmart sells big blocks of it for yoga (it's in the fitness section) - I slice it up into about 3/4" slabs with the table saw, and bent up a thin wire loop to hold it in position on the vice jaws.
    Great for stock work.

  9. #9
    Boolit Grand Master


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    For stock work I use angle aluminum (lazy) with 1/3" duro felt glued onto it. Those aluminum blocks sure look good though!
    Old enough to know better, young enough to do it anyway!

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  10. #10
    Boolit Grand Master
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    I’m lazy. I just cut a couple of sheets of lead and bend them in place. When an old set gets too beat up, they go in the lead pot and a fresh set goes on the vise. Maybe I could paint them pink and turquoise and make a You Tube video, “Miami Vise”... nah, too obvious.
    "It aint easy being green!"

  11. #11
    Boolit Grand Master

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    Heres a better picture of them installed.

  12. #12
    Boolit Master


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    Quote Originally Posted by country gent View Post
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    Heres a better picture of them installed.
    Nice!

  13. #13
    Boolit Buddy
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    Made mine out of wood with some earth magnets to hold them in place, working good for a few years so far.
    "People in Arizona carry guns," said Detective David Ramer, a Chandler police spokesman. You better be careful about who you are picking on...

  14. #14
    Boolit Grand Master
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    Gotta say country gent, they sure look professional from here. I guess that's the difference between a real machinist and a hack like myself that just does enough to get the job done but is not worried about appearance. I must admit though, professional looks better.
    Froggie
    "It aint easy being green!"

  15. #15
    Boolit Grand Master

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    Thank you everyone for the kind words.

    Working from a wheel chair I have found having things fixed in place helps me a lot. I cant always get in a position to hold multiple things in place. Before I used the slip over jaws both at work and home. This vise having a round ram I couldnt use it to hold support and locate the jaws in place, like on my little versa vise.

    One other thing is for someone looking for a versatile easy to use vise I would really recommend the versa vise. Its not a supper heavy duty vise but for fine normal work its great, and it has the ability to rotate in 3 directions. It can be laid flat on its mount also. They are a great vise for hand work and fine work

  16. #16
    Frosted Boolits

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    Nice work, as usual!
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    the BB knows

  17. #17
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    Quote Originally Posted by tunnug View Post
    Made mine out of wood with some earth magnets to hold them in place, working good for a few years so far.
    ...as did I, cept I did not use magnets. I've gotten too old/weak to get some of my Stihl chainsaws started -- specially after I ran them out of fuel for storage. Hence -- wowsers -- I put the bar in the wood-lined vice; remove spark-plug and squirt a bit of 50:1 pre-mix in; pull rope SLOWLY until after first compression; and -- with choke on all the way -- give the pull. Then, move lever to run position -- and 99% of the time this is all it takes! (On PRO saws I do NOT use the compression release).
    Without the vice -- I'd probably not get 'em going...
    geo

  18. #18
    Boolit Buddy Rusty Goose's Avatar
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    Those look great, not gonna lie, little jealous here. I too get by with the thin alu. angle pieces. Having to pick them up off the floor when they fall every time I open the jaws. Tradition you know...

  19. #19
    Boolit Grand Master

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    Im going to make a mould to make 1/4" thick lead jaws for my versa vice here shortly. I had made a set of maple but 1 use by son in law and they were done. But then he can break an anvil with a rubber mallet

    A quick and pretty good is the heavy flex seal tape over the jaws.

  20. #20
    Boolit Grand Master
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    “But then he can break an anvil with a rubber mallet.”

    That’s my kinda good ole boy description. Are you sure you’re from Northern Ohio? I gathered a bunch of those sayings while idling away 4 years in college in North Carolina! Then again, is he dumb as a stump?

    Froggie
    "It aint easy being green!"

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check