After working up a nice 9mm load with bullets I cast with a Lee 125 round nose mold for a new pistol, my OCD kicked in. I was not satisfied and wanted to make some quality ammunition for the nine. I ordered a .358 124 NOE TC gas check mold. (These will eventually also be cast for a .357 carbine and pushed hard). Alloying a combination of clip on wheel weight, soft stick on wheel weights, and pewter for the 9, my goal was to tweak the load for optimum accuracy, expansion, and reliable function without leading. First choice powder was silhouette. It has almost no muzzle flash and upper end loads burn clean. I melted and fluxed 10 pounds of COWW ingots, 4 pounds of stick on ingots, and two 4 ounce pewter coins. I preheated the mold till what was in the pot did not stick and with the Alloy at 715, I started casting. On the third pour the mold started dropping nice boolits. I was able to keep the alloy between 715 and 730 in the 20 pound Lee bottom pour. I cast about 10 pounds of boolits. When I finished I went through them all. I cull pretty hard and probably had 25-30 rejects I threw back in the pot before I turned it off. What was left weighed between 123.6 and 124.2. Diameters were between .359 and .3595. I sized, checked and lubed the bullets in a RCBS LAM with a .356 die.
They came out of the die at .3565 and look pretty close to perfect.
Case mouths were expanded just enough to allow the gas check in the case and bullets were seated. After seating the case mouths measured .382. I set a Hornady taper crimp die to just remove the bell to .380 which is SAAMI. These plunked with no slop and no further taper crimp. After load work up I settled on 1.050 OAL. That is short but is what worked best and 4.8 grains of silhouette. Shooting five from a rest at 25 yards for confirmation, the load holds up and point of impact is spot on.
Spent cases are clean as a whistle and almost look like they have been tumbled.
Using some home made ballistic gel made with Knox jello in bread pans covered in denim I did a redneck expansion test. The gas check is still in place with a nice mushroom.
Expansion was a little over 1.5x at .560
Weight retention is quite impressive.
I have since ran 200 through the pistol with 100% function and no leading.
This is a nice load that checks all the boxes and I am satisfied. Clean. Almost no muzzle flash. Accurate. Good expansion. Excellent weight retention. Reliable function. No leading.
Willie