Because copper jackets are getting so expensive today, I needed to run some sample tests to see if 9/mm drawn cases could be used to make 9/mm and 357/Sig 125/gn bullets. A 9/mm drawn case ends up being 0.800" long. For making heavier 157/gn 357/magnum bullets the full length can be used without any problems. I never tried making the lighter bullets because the cases would have to be trimmed which I really didn't want to do. From reading some articles about trimming cases I decided to invest $40 to purchase the Harbor Freight 2" bench cutoff saw. It will easily cut a case or hollow tube. Cutting something solid like the base of the case the blade just catches and stalls, very little torque. For trimming cases not, a problem. You will have to be inventive to setup an adjustable stop to speed up the process. I've figured that out and will make the setup soon. This does work faster than trimming on the lathe. Annealed cases could not be trimmed on the lathe to soft. With the cutoff saw cutting annealed cases is now not an issue. Using any method to trim a case the case mouth ID and OD still needs to be deburred.
Here are my results from the various tests that I ran to make a 125/gn bullet:
9/mm fully drawn case = 0.800" long
cases used were trimmed to 0.600" long, average case weight = 55/gn mixed head stamps, primer still in.
cores were swaged to 70/gn's resulting in an average finished bullet weight of 125/gn's weights varied several grains, testing only.
Bullet comparison length using a 357-copper jacket 0.500" length and the 9/mm drawn case trimmed to 0.600" length.
The main issue here is keeping the finished bullet overall length as short as possible. Otherwise, the loaded bullet would result in a very compressed powder load, not ideal or safe.
OAL USING A 0.500" COPPER JACKET STANDARD POINT DIE USED = 0.550"
very uniform finished bullet, can't tell difference from a factory bullet
OAL USING A 0.600" 9/MM DRAWN CASE STANDARD POINT DIE USED = 0.640"
nose will vary if weight various, this was only a quick test
OAL USING A 0.600" 9/MM DRAWN CASE USING A REPOINT DIE = 0.610"
Re-pointing the bullet always results in the best overall finished bullet nose but an extra step
Based on the above tests, the bullet lengths would work loading the cartridge to the maximum OAL.
These bullets could be made for around $0.04 each. Several more steps are required but worth it based on the cost of copper jackets. They will still shoot as good.
The pictures just show some 70/gn cores and a 0.600" trimmed 9/mm case.
The other pictures show the various finished bullets using the Standard Point Die and then running them through the Re-Point die.