If you want a cheap hardness tester try the pencil test method:
https://castboolits.gunloads.com/sho...pencils/page13
I bought a Staedtler drawing pencil set for $14 and the results seem to be reliable based on testing pure lead and clip on wheel weights against the chart numbers.
What is you bore diameter"
What is your groove diameter?
What diameter is your cast boolit?
Are you siziing before patching, after patching or at all?
Are you wet patching or dry patching?
As noted, what worked for me was to ensure the cast boolit was at or a little over bore diameter then patch to groove diameter. I did not size. I chose a paper thickness to suit.
For my .308 I used the as cast bullet at 0.301" then patched to groove diameter and that gave quite good results without much work. For the .303 that 0.301" bpplit wasn'[t working even when patched to groove diameter. So I tried knurling to bring the diameter up to 0.303"/0.304" then patched to groove and that worked. This is with ACWW and wet patching.
I have to think a standard .30 cal. bullet at 0.308"/0.309" would need fairly thin paper at 0.0015" to 0.002" thick or if using thicker paper that the patched boolit should be sized to suit the groove diameter after patching. The patched bullet should be at groove diameter ot a thou or so over groove diameter. My guns all run about 0.314" groove diameter as far as I can measure. I size cast GG boolits to 0.315" and that works well.
I didn't know NOE was having problems. I see he has the 0.301" moulds in stock but not the 0.303" moulds. You could knurl the 0.301" boolits up but you need a knurler to do that. Accurate Molds could make you a 0.303" mould but it would be a small FP boolit.
Not sure this is helping you at all!
If you are stuck using a 0.308"/0.309" boolit try patching to groove diameter +0.001"/0.002" or patching larger than groove diameter then size to groove diameter.
Longbow