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Thread: Newbie needs some guidance on little things...

  1. #1
    Boolit Mold
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    Newbie needs some guidance on little things...

    Hello all,

    New here coming from the subreddit. I have a short list of questions that Ive had a difficult time getting solid consistent answers on. Thought I'd throw em here, and hope that they can help others in my shoes as well. Im hoping to load for 45-70: primarily heavy grain subsonics (500-550gr, maybe 600s if I can get some load data thats safe) but id like to eventually load supersonic hunting loads for bear, elk, and smaller.


    1. what hardness is acceptable for subsonic velocities not exceeding 1050fps? Whats my best source for lead alloy to get me to that hardness or higher?

    2. Do i need gas checks if im powder coating? worried what a separated check would do to suppressor baffles. If i eventually want to start loading supersonic hunting loads will I need them if PCing?

    3. will i be good enough off with a cheap lee mould or should I jump to NOE moulds or something right off the bat? what are reccomended moulds/profiles?

    4. I plan on slugging the barrel once I get my hands on it, and buying a Lee sizer. what sizer size do i buy based on what my slugging values give me? kinda confused on this whole "bullet larger than bore" type stuff.

    5. round nose vs flat nose vs hollow point moulds? Im leaning towards HP bullets as this will be a bear gun for my property in the mountains, but i can imagine theres extra casting steps for that?

    Thanks for the help!

  2. #2
    Boolit Buddy
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    To answer

    2) powder coat is fine up to about 2000fps. I have never gas checked anything and have had good success so far. Depending on your specific rifle? Ymmv.

    3) I’ve used mp, noe, lee and arsenal molds. So far the best casting ones to me are brass MP molds. My noe molds are aluminum 6 cavity and are finicky. Some days I give up entirely and wait for a new day. Some days they are fine. My lees are both 2 cavity aluminum and fill out well, but are more prone to misalign then the others. I throw back about 1 out of 7 casts due to misalignment and large parting lines.

    5) balance hardness/velocity/ boolit design to effect your quarry the best.

    On deer I used a huge mp hammer Hp in 357 with my softer lead I got huge expansions and still pass through.

    If I was using that same alloy to hunt bear I’d use the same load/boolit but with the flat nose variant. To penetrate deeper. The bigger the beast the more penetration becomes a factor over how much of the muzzle energy you can shock into it. Same way you would select a j-word bullet. Just no fancy jacket to control fragmentation/ expansion.


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  3. #3
    Boolit Master Retumbo's Avatar
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    This should help


  4. #4
    Boolit Mold
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    Thanks for the chart, sure does!

  5. #5
    Boolit Mold
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    Appreciate the tips! ill take a look at mp, hadnt heard of those yet.

  6. #6
    Boolit Master
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    Good advice so far.

    On molds, a lot of it is mold specific, and personal.preference. I have cheap Lee molds that drop great bullets, but I also have Lee molds I can barely get any usable bullets from. I also have iron Lyman and RCBS molds and brass molds from NOE and MP, and they're all good.

    Some general rules:

    Brass holds heat better than aluminum, and iron holds heat better than brass. How sensitive a mold is to temperature variations is directly related to how well they hold heat; aluminum can be fidgety, iron will drop great bullets through small variations once it's up to temp.

    How long it takes to get a mold up to casting temp is also directly related, but the other way around; aluminum gets up to temp fast, iron takes its sweet time.

    You can clean an iron mold with a brass brush, but you have to be more careful with brass, and even *more* careful with aluminum (nothing harder than a toothbrush).

    I LOVE my NOE and MP brass molds. MP makes some of the best hollow point molds I've seen. It's a bit more effort to make HP because the mold is heavier, and you have to flip the mold over to release them, but it's worth it if you want HPs. Not significantly more effort the same mold with no HP.

    With Lee molds, I'll usually buy the cheap 2-cavity first, to cast some test rounds. Then, if I like it and I want to make a bunch, I'll buy a 6-cav to mass produce. Worst case they suck, and you're only out $25.

    Ryan

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  7. #7
    Boolit Master

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    Switch your #3 and #4 (if that is a priority list). Boolit fit to bore is King. Generally, boolits 0.001" to 0.002" over bore diameter give better accuracy (other variables powder, primer, case prep, etc., considered). Slug the barrel then buy the right size mold(s).

    Getting started, try inexpensive, but effective equipment (molds), and work yourself into expensive equipment as your hands-on experience increases. You can make excellent quality boolits with inexpensive equipment. We all do.
    If it was easy, anybody could do it.

  8. #8
    Boolit Mold
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    So I guess another general question: If i plan on powder coating and never really plan on running exposed lead and lube, should I seek out molds without the lube grooves? Or does it matter really? I figure the same grain projectile, the non-grooved projectile will be shorter overall and leave more case capacity? useful?

  9. #9
    Boolit Master
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    Generally that's not how they do the NLG molds. For a given profile, the NLG will be heavier, because they've simply cut out the lube groove material. Otherwise you're talking about a different bullet design.

    Personally, I use the regular molds with lube grooves, because they're time-tested profiles with known load data that works, and the lube groove doesn't hurt anything.

    Plus, for older cartridges like 45 Colt it leaves me the option to use bare lead and lube if I decide to.

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  10. #10
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    What gun are you going to be loading for? That will determine your top end loads.
    Look at www.hodgdonreloading.com for published load data.

  11. #11
    Boolit Buddy
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    Loading a 530 grain cast bullet in my Ruger # 3 once I get over 1350 FPS the bullet is not as stable as 1300 FPS even at 1300 FPS it has went through two Elk front to back and the bullet was not recovered either time . Through the years 45-70 has been a great cartridge to reload for I thought it needed more speed when it did not .

  12. #12
    Boolit Master Half Dog's Avatar
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    If you can share your location perhaps a local member will be willing to show his methods and ideas.
    The sooner I fall behind...the more time I have to catch up with

  13. #13
    Boolit Grand Master GhostHawk's Avatar
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    IMO nothing wrong with Lee but get the 6 cavity molds. They are built better and bullets rain from them.

    I prefer a mix of roughly 50% Clip on Wheel Weights and 50% range scrap. (mostly soft lead, might have some tin or antimony in it)

    I like to add 1% tin (Pewter) for pistol and 2% for faster rifle boolits.

    Don't bother with HP, a good flat nose of fairly soft alloy will expand well. With less likely hood of breaking up. Called "Meplat" too small = better penitration but less expansion. Bigger = better expansion but at the cost of somewhat lowered penetration. But with .45-70 and large bullets your not going to have a penetration problem. Most likely to see through and through's unless you hit a heavy bone. And that heavy bone hit is likely to anchor an animal.

    Generally speaking below 1400 fps you can be pretty soft and not use gas checks.
    If your going much over that I would use better alloy, gas checks, possibly Powder coat.

    Best of luck to ya!
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  14. #14
    Boolit Mold
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    Ill be loading for a Marlin 1895, 16" barrel. Commonly assumed that max chamber pressure is 43000psi

  15. #15
    Boolit Mold
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    Quote Originally Posted by lar45 View Post
    What gun are you going to be loading for? That will determine your top end loads.
    Look at www.hodgdonreloading.com for published load data.
    marlin 1895, 16" barrel. Using 43000 as my absolute max psi in my Gordons reloading tool tests.


    Quote Originally Posted by Half Dog View Post
    If you can share your location perhaps a local member will be willing to show his methods and ideas.
    Located in Phoenix AZ area.
    Quote Originally Posted by GhostHawk View Post
    IMO nothing wrong with Lee but get the 6 cavity molds. They are built better and bullets rain from them.

    I prefer a mix of roughly 50% Clip on Wheel Weights and 50% range scrap. (mostly soft lead, might have some tin or antimony in it)

    I like to add 1% tin (Pewter) for pistol and 2% for faster rifle boolits.

    Don't bother with HP, a good flat nose of fairly soft alloy will expand well. With less likely hood of breaking up. Called "Meplat" too small = better penitration but less expansion. Bigger = better expansion but at the cost of somewhat lowered penetration. But with .45-70 and large bullets your not going to have a penetration problem. Most likely to see through and through's unless you hit a heavy bone. And that heavy bone hit is likely to anchor an animal.

    Generally speaking below 1400 fps you can be pretty soft and not use gas checks.
    If your going much over that I would use better alloy, gas checks, possibly Powder coat.

    Best of luck to ya!
    Thanks for the insight. If i want to lob some 550gr at 1050 or less, as well as load some 350-405gr hunting loads at higher velocities? whats my best bet for premade alloys? wanna start with something clean, then get into salvaging and alloying my own lead after. I feel like #2 or hardball is overkill for subsonics... i see rotometals has a 2-3% antimony for 2.70/lb. Can I use that, or should I buy some tin and throw it in too?

  16. #16
    Boolit Master

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    Quote Originally Posted by ColdasJones View Post
    So I guess another general question: If i plan on powder coating and never really plan on running exposed lead and lube, should I seek out molds without the lube grooves? Or does it matter really? I figure the same grain projectile, the non-grooved projectile will be shorter overall and leave more case capacity? useful?
    when you size your bullets the lead has to flow somewhere. grooved boolits provide a handy place for the displaced lead. I erred and went with an MP non-grooved. It works but pretty sure grooved would be easier to size and probably wouldn’t distort the boolit at all.
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  17. #17
    Boolit Buddy sledgehammer001's Avatar
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    For a velocity of 1050fps. 20-1 lead-tin mix should give you a boolit soft enough to expand, but hard enough to fill the bore without leading the barrel. With traditional lube or powder coated. 20-1 should handle 1400fps without issue.
    if it doesn't fit, don't force it. Get a BIGGER HAMMER!

  18. #18
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    Quote Originally Posted by Retumbo View Post
    This should help

    There is a severe problem with that chart. The formula for determining the pressure uses a constant based on pure lead. If you shoot pure lead bullets the chart is reasonably valid. However, if you use bullets cast of a binary alloy, a ternary alloy or a quadra alloy with copper in it, particularly if the ternary and quadra alloys are HT'd or WQ'd, the constant is not valid. Thus the chart is not valid. The chart and formula were also developed based on the false assumption that loss of accuracy was/is due to alloy failure at a certain pressure level. The adverse effect of barrel twist/RPM was ignored or not understood when the chart/formula was developed.

    As an example, I and numerous others shoot HV cast bullets [ternary alloy] at 2400 - 3000 fps without alloy failure. The bullets have BHNs in the 20 - 25 range and the pressures [measured, not questimated] run in the 45-50,000 psi range. According to the chart the bullets should have failed at 28-36,000 psi. They did not fail.
    Larry Gibson

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  19. #19
    Boolit Grand Master


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    ColdasJones

    I understand it is "so like last century" to suggest reading a book and "doing one's homework" when instant information is supposed to be available via the internet. What I suggest is you download the Lyman Cast Bullet Handbook #3. Read and study the first half [less the data section] of the handbook. It is probably the best collective source of information which will answer all your questions and will give you a foundation of knowledge to use. The data section, Lyman's current Cast Bullet handbook #4 and other treatise on casting bullets will then make much more sense to you as will many of the answers you've gotten in this thread.
    Larry Gibson

    “Deficient observation is merely a form of ignorance and responsible for the many morbid notions and foolish ideas prevailing.”
    ― Nikola Tesla

  20. #20
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    Quote Originally Posted by Larry Gibson View Post
    ColdasJones

    I understand it is "so like last century" to suggest reading a book and "doing one's homework" when instant information is supposed to be available via the internet. What I suggest is you download the Lyman Cast Bullet Handbook #3. Read and study the first half [less the data section] of the handbook. It is probably the best collective source of information which will answer all your questions and will give you a foundation of knowledge to use. The data section, Lyman's current Cast Bullet handbook #4 and other treatise on casting bullets will then make much more sense to you as will many of the answers you've gotten in this thread.
    This is excellent advice.
    You'll be able to answer most of your questions just by reading the first half of the manual. Then you'll have a grasp of what to ask and what specifications need to be provided so others can answer your "advanced" questions.

    But, I'll offer you a few quick answers for "If i want to lob some 550gr at 1050 or less".
    For a marlin levergun, the alloy doesn't really matter, except softer is better, but you could use 18 Bhn hardball with no problems if you get a mold that drops a large enough boolit. You probably want something like .460" Lee molds tend to drop closer to .457 so that is a reason to swing for a NOE mold, or other brand that'll likely cast that large.
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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check