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Thread: 44-40 mold

  1. #1
    Boolit Mold
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    44-40 mold

    My son loves shooting an Uberti 1866 carbine in 44-40. I’m a new caster 2 sessions so far. I’m looking to get a mold for this cartridge. I’m leaning toward a Lee for economy. My question is 2 cavity or 6. One of my casting sessions was with Lee 312 155gr I’m using for my 30 cal rifles. It went well and I was impressed with ease of use and production for low cost. Is a 6 cavity any more difficult to use? We may shoot 500 rounds a year through that carbine at most. Feedback appreciated.

  2. #2
    Boolit Buddy
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    This isn't the answer you're looking for, but save yourself some headache and get one from accurate. Yes, it costs a lot more, but there's a reason for that. I bought the one from lee, and it was undersized and out of round.

  3. #3
    Boolit Master


    Finster101's Avatar
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    When choosing a mold I generally one with the most cavities available, especially pistol calibers.

  4. #4
    Boolit Master
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    Quote Originally Posted by fwm View Post
    My son loves shooting an Uberti 1866 carbine in 44-40. I’m a new caster 2 sessions so far. I’m looking to get a mold for this cartridge. I’m leaning toward a Lee for economy. My question is 2 cavity or 6. One of my casting sessions was with Lee 312 155gr I’m using for my 30 cal rifles. It went well and I was impressed with ease of use and production for low cost. Is a 6 cavity any more difficult to use? We may shoot 500 rounds a year through that carbine at most. Feedback appreciated.
    I got the Lee 2 cavity, 200 grain, RNFP, .429 diameter. Smoked it per instructions and commenced to making bullets. First few bullets got recycled, and then I easily made about 200 more perfect bullets. I like the 2 cavity because of the price, and also because it sets nicely on top of the Lee lead pot for heating the mold.

  5. #5
    Boolit Mold
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    Thanks for replies so far. My 2 casting sessions so far we’re with a Lyman single cavity mold and the Lee 2 cavity. I was impressed with the Lee for the cost. I made a couple hundred quality boolits boolits dropped from the mold fine unlike the Lyman that I had to pound the handles multiple times. My technique may have been a factor and the mold might need some work I’m not sure. I’ll check out other molds mentioned.

  6. #6
    Boolit Grand Master

    Wayne Smith's Avatar
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    If you are going to go with Lee get the six cavity, it's head and shoulders a better mold. I agree that Accurate, NOE, or Mihec molds are much taller than head and shoulders better, but that's up to fwm. Money does matter, after all.
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  7. #7
    Boolit Master Randy Bohannon's Avatar
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    Accurate mould #43-215C or 43-230E specifically for the 44-40 WCF . Your rifle has modern .44 cal . groove @ .429”-.30” or thereabouts . Bullet sizing will depend on brass used, you want the fattest bullet that will chamber with whichever brass you use. 44-40 WCF lever gun chambers are not over sized like .45 Colt chambers in the same gun so your bullet will likely be a good fit.
    Attached Thumbnails Attached Thumbnails F7AA9F5C-3B93-4D31-BE03-C6091041308F.jpg   0ADA4B62-56CF-4B53-B78C-C6A88C096F26.jpg  

  8. #8
    Boolit Mold
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    Great info so far. I’m loading .428 and .430 200gr commercial cast bullets. Both chamber and fire fine from Winchester brass. The .430 are a little more accurate but not by much.

  9. #9
    Boolit Master
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    All my experience is with 2-cavity molds-- which I find to be plenty unless you shoot many thousands each season. In my 44-40 I shoot the Lee 429-200-RF. I have Lyman, Ideal, Lee, SAECO, RCBS and NOE molds-- but 75% of my molds are Lee aluminum molds. I typically cast around 500 per mold each winter and have never had a problem with quality of the boolits out of a Lee Mold. I've seen the posts where people say Lee molds are bad but have not had a problem.
    Last edited by Hick; 04-30-2022 at 08:34 PM.
    Hick: Iron sights!

  10. #10
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    Larry Gibson's Avatar
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    Quote Originally Posted by fwm View Post
    My son loves shooting an Uberti 1866 carbine in 44-40. I’m a new caster 2 sessions so far. I’m looking to get a mold for this cartridge. I’m leaning toward a Lee for economy. My question is 2 cavity or 6. One of my casting sessions was with Lee 312 155gr I’m using for my 30 cal rifles. It went well and I was impressed with ease of use and production for low cost. Is a 6 cavity any more difficult to use? We may shoot 500 rounds a year through that carbine at most. Feedback appreciated.
    I also favor the Lee 429-200-RF bullet for use in my 44-40s [M92 carbine and OM Vaquero]. I have both a 2 cavity which has served me well for several years and a couple thousand bullets and recently acquired a 6 cavity which I haven't cast with yet. I have numerous Lee moulds along with several GB Lee moulds, and got my first one for $5.95 many, many years ago. It still casts wonderful bullets. I've not had any problems with any Lee mould I've had or have. The 2 cavity mould would probably serve your purposes nicely.

    BTW; I load the 200 gr cast bullets over 6 or 6.5 gr of 700X or Bullseye for 1150 - 1200 fps out of my carbine's 20" barrel. Very accurate, easy on brass and quite pleasant to shoot. The pressure is around 13 - 14,000 psi which is quite safe for your M73.
    Larry Gibson

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  11. #11
    Boolit Buddy
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    If you go with the Lee 6 cavity, a word of caution! They need to be up to casting temperature before filling all 6 cavity or you'll have trouble cutting the sprue. The same goes when mold cooling to long without cutting the sprue. I have both, and would recommend the 2 cavity unless you shoot high volume completion. I agree with Accurate being the better mold but being costume made it should be expected.
    I had a hard time warning up to aluminum molds but I got over it.
    Bill

  12. #12
    Boolit Master
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    As my shooting has evolved over time from competition to casual I've become more accepting of Lee molds. No, they aren't as good as any custom mold I have but they're also a lot less cost and, the bullets they make are more than adequate for killing rocks and paper. When I acquired another pair of 44-40's after a 35 year hiatus I bought Lee's 6 cavity. It's more than adequate and, as the arthritis doesn't like sitting for long casting sessions the 6 cavity simply makes my time more productive.
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  13. #13
    Boolit Mold
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    Quote Originally Posted by Larry Gibson View Post
    I also favor the Lee 429-200-RF bullet for use in my 44-40s [M92 carbine and OM Vaquero]. I have both a 2 cavity which has served me well for several years and a couple thousand bullets and recently acquired a 6 cavity which I haven't cast with yet. I have numerous Lee moulds along with several GB Lee moulds, and got my first one for $5.95 many, many years ago. It still casts wonderful bullets. I've not had any problems with any Lee mould I've had or have. The 2 cavity mould would probably serve your purposes nicely.

    BTW; I load the 200 gr cast bullets over 6 or 6.5 gr of 700X or Bullseye for 1150 - 1200 fps out of my carbine's 20" barrel. Very accurate, easy on brass and quite pleasant to shoot. The pressure is around 13 - 14,000 psi which is quite safe for your M73.
    Thanks I think I’m going to go with the 2 cavity Lee. The custom molds look great except for the price. For my purposes and budget I think the Lee 2 cavity is the answer. Larry what are you sizing at? I’ve been playing with Unique, Titegroup and Red Dot. Right now Red Dot is the winner. I’ll look for 700x it keeps coming up. Thanks everyone

  14. #14
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    I used a 2 cav Lee 429-214 SWC (sized to .429) for loading on top of a charge of Unique, for a Marlin in 44-40
    It worked well.

    https://leeprecision.com/mold-dc-429-214-swc.html
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  15. #15
    Boolit Grand Master


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    Quote Originally Posted by fwm View Post
    Thanks I think I’m going to go with the 2 cavity Lee. The custom molds look great except for the price. For my purposes and budget I think the Lee 2 cavity is the answer. Larry what are you sizing at? I’ve been playing with Unique, Titegroup and Red Dot. Right now Red Dot is the winner. I’ll look for 700x it keeps coming up. Thanks everyone
    I size at .430 and lube (BAC or 50/50 white Label lube) in a Lyman 450. I also cast them mostly soft of 16-1 alloy but have shot plenty of COWW +2% tin ones and even commercial cast.
    Larry Gibson

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  16. #16
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    Another vote here for the Lee 200 grain mold if you are going to shoot smokeless loads. I powder coat and blast away!
    However, if you have any thoughts about going to a black powder load you will find that the Lee bullet just doesn't carry enough lube. In that case I don't think you can do better than Accurate #43-215C. That big lube groove just can't be beat. I shoot them in my Marlin Cowboy and my Lightning.
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  17. #17
    Boolit Grand Master
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    Just a note here, the 6 cavity Lee moulds were (and still are) made to higher standards and of better materials than the 2 cavity moulds of the old days. Rumor has it that the quality of work and material of the 2 cavity moulds have been improved... but I can't speak to that from first hand experience. The 6 cavity moulds though, new or old, deserve a look.

    Froggie
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  18. #18
    Boolit Master

    Calamity Jake's Avatar
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    If you want to add a little nostalgia to your mild collection then Lymen 427098 is the mold to have, it is the original Ideal design for the 44-40
    I have one and my Uberti 1866 carbine copy loves it.
    I also have Lyman 427666, another good one for the 44-40
    Calamity Jake

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  19. #19
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    Accurate, Arsenal & N.O.E. make fine aluminum molds. From previous experience, I would rather have one of those for production casting over a Lee any day of the week.
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  20. #20
    Boolit Mold Ohiomike's Avatar
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    Hi Randy. What distance were these targets? Thanks.

    Quote Originally Posted by Randy Bohannon View Post
    Accurate mould #43-215C or 43-230E specifically for the 44-40 WCF . Your rifle has modern .44 cal . groove @ .429”-.30” or thereabouts . Bullet sizing will depend on brass used, you want the fattest bullet that will chamber with whichever brass you use. 44-40 WCF lever gun chambers are not over sized like .45 Colt chambers in the same gun so your bullet will likely be a good fit.
    Thanks. Mike.

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