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Thread: Sizing after PC...is it a must?

  1. #1
    Boolit Man
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    Sizing after PC...is it a must?

    After reading through the powder coating procedures, I decided to PC a few 9mm boolits for grins and giggles. After a couple of tries and a small powder coat explosion (make sure the lid is on tight when shaking) I now have a bunch of boolits that are powder coated and no sizer, oops. Is sizing a necessary step after PCing, can I just make up a dummy without sizing and see if it chambers?

  2. #2
    Boolit Master


    Walks's Avatar
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    Yes it is a MUST DO !!!!

    I recently made the mistake trying to load some .44cal 250's after Powder Coat without sizing. They "miked" at .435, a bit too big for case mouth flare. And My taper crimp die was way too small to get them more then a 1/4" into the die.

    So Yea, sizing after PC can be mandatory in most cases.
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  3. #3
    Boolit Buddy
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    Same here … checked a pre-sized 44 coated pill and they were at .432 to .435

  4. #4
    Boolit Buddy
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    I size before and after PC.

  5. #5
    Boolit Master

    FLINTNFIRE's Avatar
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    I do not size after coating , it really depends on what size your mold and alloy are casting , some of mine were less then large as cut , others were custom ordered for size , chambers and seating depth play a part , how thick your coating is plays a part .

    So No it is not mandatory , it may be needed for a individual firearm it may not .

    Make up the dummy and try it .

  6. #6
    Boolit Grand Master
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    I also size BEFORE and AFTER PC. Only ONE coat of powder with ESPC process.

    Works great. Perfect boolits every time.

    But it depends on your mold and your barrel size, so there is not set rule. Do what you need to do.

  7. #7
    Boolit Master

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    Don't forget Lee and some others make inexpensive push through dies to fit standard presses that work perfectly for pc'd bullets.
    "In God we trust, in all others, check the manual!"

  8. #8
    Boolit Buddy Pablo 5959's Avatar
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    I size for every caliber but my Marlin 357 micro-groove. It went from 20% not even hitting paper at 50yd, sizing at 358. To 1 1/2” groups at 50yd not sizing.
    In general after coating they come in at 360- 361.

  9. #9
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    Quote Originally Posted by Bnt55 View Post
    After reading through the powder coating procedures, I decided to PC a few 9mm boolits for grins and giggles.
    What gun?
    Got a .22 .30 .32 .357 .38 .40 .41 .44 .45 .480 or .500 S&W cylinder that needs throats honed? 9mm, 10mm/40S&W, 45 ACP pistol barrel that won't "plunk" your handloads? 480 Ruger or 475 Linebaugh cylinder that needs the "step" reamed to 6° 30min chamfer? Click here to send me a PM You can also find me on Facebook Click Here.

  10. #10
    Boolit Master gpidaho's Avatar
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    Quote Originally Posted by PopcornSutton View Post
    I size before and after PC.
    Me too. After powder coating your bullets will vary in size by a small amount and at times will cause chambering problems. Gp

  11. #11
    Boolit Master
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    I usually size both before and after powder coating, and I usually seat the gas checks when I size the first time before coating. There is one exception though: When I want .312" boolits I size my 30 caliber cast bullets to .309", then powder coat. I don't size these after the PC and they come out just right.

  12. #12
    Boolit Man
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    Quote Originally Posted by DougGuy View Post
    What gun?
    Going to try them in my Ruger SR9C and a Taurus G2 Millenium. I'm guess I had better run them through a sizer, they are about .002 over after PC

  13. #13
    Boolit Master

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    Before PC, I size and install gas checks, if needed. After PC, I definitely size to have a consistent size of all boolits.
    I firmly believe that you should only get treated by how you act, not by who or what you are!!

  14. #14
    Boolit Master
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    Quote Originally Posted by Pablo 5959 View Post
    I size for every caliber but my Marlin 357 micro-groove. It went from 20% not even hitting paper at 50yd, sizing at 358. To 1 1/2” groups at 50yd not sizing.
    In general after coating they come in at 360- 361.
    I must try this experiment with my Rossi.

  15. #15
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    Quote Originally Posted by Bnt55 View Post
    Going to try them in my Ruger SR9C and a Taurus G2 Millenium. I'm guess I had better run them through a sizer, they are about .002 over after PC
    Factory barrels are hard enough to get cast loads to feed right, if the barrel hasn't much freebore in the throat, even harder when PC compounds the issues.
    Got a .22 .30 .32 .357 .38 .40 .41 .44 .45 .480 or .500 S&W cylinder that needs throats honed? 9mm, 10mm/40S&W, 45 ACP pistol barrel that won't "plunk" your handloads? 480 Ruger or 475 Linebaugh cylinder that needs the "step" reamed to 6° 30min chamfer? Click here to send me a PM You can also find me on Facebook Click Here.

  16. #16
    Boolit Master

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    Try a dummy round and see , I powder coat all my bullets except for black powder , consistent is the key , for a few firearms I have had custom molds with my specifications for size , I have other molds that cast small enough that coating has not been a issue .

    Have let a friend load for his xdm it required a little deeper seating then my 1911 did , same with a pair of cz75 , my 38 specials are shot out of 357 magnums and same bullets loaded in 357 fit just fine , your gun will tell you what it will feed or shoot best with .

    I have found tighter chambers in my rifles then in my pistols , but only shoot cast in certain rifles as others get jacketed , some of the AR calibers need sized to chamber cast bullet loads , all the 45 colt rifles and single actions shoot as powder coated cast fine , but the 50-95 needs sized if I was shooting coated , now a 40 s&w will not feed round nose but feeds a wide flat nose just fine same length of seating and all there is no for sure on what will fit or feed till it is tried .

  17. #17
    Boolit Master
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    My 9mm (HK) hates PC. There is no throat. The 'edges' of the 'rifling' just shave off the PC and then you have plain lead going through the tube.

  18. #18
    Boolit Grand Master popper's Avatar
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    9mm barrels are all over the place in dimensions and quality. So it depends. If you start with a 357 sizer it can be honed out to what your gun needs. Or get the NOE in several dia. You also need a case expander die for cast.
    Whatever!

  19. #19
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    I intentionally loaded some PC'd dummy rounds without sizing them to do a drop test. Sum up my results just by saying, size after powder coating. Each one got stuck to some extent and it wasn't fun. Before that I always powder coated and I haven't quit.

  20. #20
    Boolit Master


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    Generally, yes - but slug your bore first and then measure the diameter of your PC'd boolits; if they're only a thou' or so oversized versus the bore, you're good. If not, then size 'em.
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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check