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Thread: Berdan case to 209 primers

  1. #1
    Boolit Grand Master
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    Berdan case to 209 primers

    I've heard some people have done this.
    Wondering if there is someplace with more information about it.
    Want to use it for rifle case only.
    For cast only????
    How to do it????
    Draw backs???

  2. #2
    Boolit Grand Master
    Mk42gunner's Avatar
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    I remember some threads about doing this a few years ago, maybe you can find them with a search or someone that has actually done it may see this thread.

    1. If I were to do this, I think it would be for low velocity/ pressure cast loads only.

    2. From what I remember from the threads and pre-internet reading, it is pretty simple to do. A drill bit for the main body of the 209 primer (around ¼"), then using a slightly larger drill to create the rim recess for the primer.

    Others have converted Berdan brass to use regular Boxer type primers, skipping the shotgun primer totally.

    Good luck,

    Robert

  3. #3
    Boolit Buddy Bwana John's Avatar
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    I've drilled out boxer brass for shooting powderless wax/polyethylene bullets

    I used a "C" sized drill bit, followed by a 1/2" bit to countersink. The hard part was the depth of the countersink, so that when properly seated the face of the primer is at the correct place.

    I learned there are different diameter 209 primers, the "C" bit was for the RIO type.

  4. #4
    Boolit Master
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    I have done some for a 7.62x54. I just drilled for the 209 then counter sunk with an end mill. I don't remember the sizes but I did it on a mini lathe which makes the depth for the 209 rim easy. I have shot normal cast boolit loads but not factory pressure loads yet. I believe the 209 primer will take as much pressure as any other primer.

  5. #5
    Boolit Buddy
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    This reminded me of a thread from another forum a couple months back...

    You might find it informative/interesting:
    M4Carbine.net - "45 Science" Success. Created from Shotgun Shell.

  6. #6
    Boolit Grand Master
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    I was given bags of Berdan brass and hate to sell them for scap value. I also have over 20k 209’s and do not shoot a lot of trap anymore. I have a lathe and drill press.

    So this is interesting. Might be ok for moderate cast loads?
    Don Verna


  7. #7
    Boolit Master



    BrassMagnet's Avatar
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    Quote Originally Posted by dverna View Post
    I was given bags of Berdan brass and hate to sell them for scap value. I also have over 20k 209’s and do not shoot a lot of trap anymore. I have a lathe and drill press.

    So this is interesting. Might be ok for moderate cast loads?
    The primer inside the sleeve is supposed to be a LPP primer. Why not drill and swage for LPP?

  8. #8
    Boolit Master


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    Quote Originally Posted by BrassMagnet View Post
    The primer inside the sleeve is supposed to be a LPP primer. Why not drill and swage for LPP?
    A. 209 primers don't have an anvil like LPP do, unreliable firing without one.
    B. How would you propose to extract the cup without setting it off?
    An old Cherokee was teaching his grandson about life. "Inside me two wolves fight," he told the boy.
    "One is evil - he is anger, envy, greed, arrogance, self-pity, resentment, lies, false pride, and ego. The other is good - he is joy, love, hope, serenity, humility, kindness, generosity, truth and faith. The same fight is inside you - and every other person, too."
    The grandson thought for a minute and asked,"Which wolf will win?"
    The old Cherokee replied, "The one you feed."

  9. #9
    Boolit Master
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    This was done for the old Kynach (spelling) 577/450 cartridges.
    QUIS CUSTODIET IPSOS CUSTODES?

  10. #10
    Boolit Master
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    most shotshells that ive ever reloaded run between about 9000-11000 psi according to the load data that ive ever used. I'm no expert but dont mild metallic cartridges say for example 38spl run about 18000 psi.

  11. #11
    Boolit Master
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    You can also convert berdan cases for standard LR or LP primers, there is probably a YouTube on this somewhere. Shotgun primers, the standard 209's do have and anvil inside the the assembly, no problem firing when installed in any hole that fits.

  12. #12
    Boolit Master

    firefly1957's Avatar
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    I have done this with Berdan .303 Brit cases but I trim and size them for shot loads in 44 Magnum . The rim must be thinned and made smaller in Diameter I do the work on a mini lathe .
    I am happy with how they work cases are cut just shorter then cylinder length (they will not work in no revolvers) Then fireformed . The cases are size in a Lee FDC 209 primer tapped in , powder charge , a heavy cardboard wad of 7/16" diameter is seated on powder , Then I wrap two wraps of wax paper around a dowel fold the excess over dowel bottom and seat on over powder wad. Next I add shot until short of top fold extra wax paper on shot place and seat thin 7/16" cardboard wad on on top . It takes a couple pushed with dowel to get shot to fully expand wax paper sleeve before setting top wad ,top wad is glued in place .
    The wax paper keeps the shot from leading the rifling but is shredded by rifling so patterns are good . I get .4 oz or 180 grains of #9 shot in the case .
    I settled on 7 grains Green Dot for a powder charge I do not know the velocity however they will go though both sides of a steel coffee can at 20 feet.
    When I think back on all the **** I learned in high school it's a wonder I can think at all ! And then my lack of education hasn't hurt me none I can read the writing on the wall.

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check