Hi
This is my first post after lurking for a few years now. I'm trying to build a proper furnace to melt down and mix lead and antimony in bulk. I will be melting down range recovered lead and will be adding 2-3% antimony.
My current setup consist of big pot I bought at the local market which i think is made off aluminum or steel alloy. Bottom line, it doesn't break down once lead and antimony is melted lol. this pot goes on top of an industrial kitchen burner which is extremely inefficient as the heat dissipates easily. for a 45-50kg batch of lead and antimony, it take a few minutes after an hour to melt. Also, sometimes I alloy in tin. Most of the time, I don't. I also know for a fact that tin helps dissolve antimony faster.
Here are my questions which I hope you guys can shed some light on:
1. considering that I won't be adding in tin, what is the proper way to alloy lead and antimony? Should I melt them both on separate furnaces and then once completely melted, add in the antimony to the lead? or should I melt the lead, add the room temperature antimony in and mix it until it melts?
2. what I do now is that I melt the lead, add in antimony and mix it until melted. What I noticed is that antimony floats in lead which is probably the reason why I cast some batches that are inconsistent in weight. Is there some sort of technique or proper way if mixing melted lead and antimony instead of just stirring it with a big laddle?
I hope you guys don't mind this lengthy post as I am trying to be as detailed as possible.