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Thread: Substitute powder question

  1. #1
    Boolit Buddy
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    Substitute powder question

    Can someone tell me why when two different powders are right next to each other on the burn rate chart, that one will be recommended for a certain cartridge & the other not. In theses times with powder impossible to get I am looking for substitutes. I realize that pressure to weight ratio will be different but by taking other cartridges that show use of both powders & figuring the % difference & applying this couldn’t I come up with a reasonable starting load. Right now I am looking at 38/55 loads, H110 & 5744 are right next to each other on the chart. Accurate #9 is also right there also. I can’t find either of these listed for 38/55.

  2. #2
    Boolit Master

    Electrod47's Avatar
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    There is a technical reason. Every loading manual known to man always has a disclaimer concerning Burn Rate charts. It generally says do not use burn charts for comparing different powders to replace one another. I know it seems it should be easier.

  3. #3
    Boolit Master


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    Different powders (even ones next to each other in burn rate) have different burning characteristics; i.e. pressures created by the powder, bullet weight, volume of the cartridge case, amount of crimp, back pressure from projectile, amount of case fill per type of powder, etc. That's just a few examples of what will change burn rate of your powders.
    Remember:
    The only thing absolute in reloading is, nothing is absolute.
    If a 41 won't stop it, I wouldn't bet my life on a 44.

  4. #4
    Boolit Master

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    just because they are next to each other on a chart does not mean they are remotely close to each other in real life.
    if you are ever being chased by a taxidermist, don't play dead

  5. #5
    Boolit Master
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    Burn rate does not equal pressure, volume, loss of eyes etc. it gets much worse on the fast end but there is a reason we work up loads.

  6. #6
    Boolit Master
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    Quote Originally Posted by Yooper003 View Post
    Can someone tell me why when two different powders are right next to each other on the burn rate chart, that one will be recommended for a certain cartridge & the other not. In theses times with powder impossible to get I am looking for substitutes. I realize that pressure to weight ratio will be different but by taking other cartridges that show use of both powders & figuring the % difference & applying this couldn’t I come up with a reasonable starting load. Right now I am looking at 38/55 loads, H110 & 5744 are right next to each other on the chart. Accurate #9 is also right there also. I can’t find either of these listed for 38/55.
    Not a expert on this but

    I Know w296 can not be reduced and has to .... Has to be used as published or very bad things can happen

    W296 is mainly used in small cases and 5744 is used in larger cases

    5744 can be used reduced ... can be used with a darcron filler and used all the way up to 100% fill

    Imr 4895 is almost the same as H4895 ... but is not the same

    But H4895 can be reduced to 60% load density and is marketed as one of the extreme powders .... less variance with temp changes

  7. #7
    Boolit Buddy
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    I hear what all of you are telling me, but,just looking in a loading manual for loading 150 gr. Bullets in a 308 I see 26 different kinds of powder listed. This doesn’t count loads with red dot & unique. Kind of makes me think there should be loads for more than 4 or 5 powders for the 38/55

  8. #8
    Boolit Master


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    Here again. That's like comparing apples to donuts. Different shape case ( bottle neck vs straight wall), different operating pressures, different projectile size, and bore size. Yes other powders may be used, but the ones tested and recommended performed best.
    If a 41 won't stop it, I wouldn't bet my life on a 44.

  9. #9
    Boolit Master


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    H110 is unsafe if reduced by more than a small percentage. 5744 should be a good powder in the 38/55. Contact the manufacturer for data. Red dot, Unique, and others are also good powders for the 38/55 but won't deliver top velocities. They do deliver the "Fun" factor very well.
    Good Luck,
    Rick

  10. #10
    Boolit Master
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    4198 and rx7 are the go-to powders for 38-55 and 375 win. if you got some 1680 there is a good chance if you email western powders they will send you some load data for what you want to load. I'm no ballistics expert and trust my eyes fingers and firearms to proven published data.

  11. #11
    Boolit Grand Master uscra112's Avatar
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    A copy of Quickload will be far more helpful than trying to interpolate burn rate charts. Their powder database is based on actual testing they do themselves. I've been using it for years now to work out powder choices and loads for long-obsolete cartridges for which there is no handbook data and never will be.

    Only time QL was significantly off was an instance where their case capacity data for the 19th century 40-65 blackpowder round had been taken from an original balloon-head case, while we had modern solid-head cases.

    !!! Really fast powders like Red Dot in the 38-55 case will produce SIGNIFICANTLY higher peak pressure per unit velocity than more suitable powders. Use only for low velocity loads. This is the kind of thing Quickload will teach you.

    Fastest powders I would use in a case that size are Blue Dot and 2400, except for real quiet "cat-sneeze" loads.

    5744 does not work very well at reduced pressures. Leaves a lot of partially burned kernels behind.

    You might be surprised how well Lil'Gun will work for moderate loads.

    8208XBR is only marginally faster than 4198.
    Cognitive Dissident

  12. #12
    Boolit Master 40-82 hiker's Avatar
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    Quote Originally Posted by RickinTN View Post
    5744 should be a good powder in the 38/55. Contact the manufacturer for data.
    Rick
    I agree.

    5744 would be a good powder for this cartridge. I shoot a lot of it, and it is greatly misunderstood. Its burning characteristic, over a very wide pressure range, means it will leave some not completely burned grains at lower pressures. However, that is part of its characteristic, and does not mean it is not a good powder. I get very consistent results with this powder without any filler. I use 5744 in 45-70 and 40-65, and used to use it in 40-82.

    I just googled "38-55" Winchester 5744 load" and found useful information. The advice to contact Accurate for load data not listed in their load chart is a great idea and might work, but I notice now that Accurate is part of the Hodgdon Powder Co. I would still try it. Years ago the Western Powder ballastician in Montana was very helpful, talking with me a number of times on the phone about their 5744 when I first starting using 5744 around 2011/2012.

    I agree with the others commenting about burn rate charts. They are useless beyond certain points. Pressure curves from powder to powder can be very different. Powders next to each other can have maximum pressures that are far too different to guess how they could be used. Use ONLY published/tried and true load data.

    I really like 5744 myself, and would have no qualms about using it for your needs. However, with most powders being unobtanium these days, I would use whichever of the advised powders listed you can find. Your choice might not be the best, but at least you're shooting.

    As a parting shot, the fact that H110 and Accurate 5744 are next to each other on the chart is about the scariest thing I can imagine. Their pressure curves, and thus their useful characteristics, are so far apart as to stretch imagination. H110 has a VERY narrow load range before blowing things apart in BOTH directions (load density up and down). On the other hand, 5744 has about as wide of load range as one can imagine. But, next to each other? Wow!
    Last edited by 40-82 hiker; 03-30-2021 at 12:08 AM.

  13. #13
    Boolit Grand Master uscra112's Avatar
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    I've never used H110, don't ever expect I will. But where does this notion that its' pressure-time curve is so different from 5744 come from? And that it will "blow things apart" if not loaded to some particular density.??
    Cognitive Dissident

  14. #14
    Boolit Master 40-82 hiker's Avatar
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    Just stating that H110 has a narrow range with consequences, and 5744 has a very wide range of useful pressures. I like both, but they are drastically different to be next to each other on burn charts. Go figure...

    Your mileage apparently differs.

  15. #15
    Boolit Grand Master uscra112's Avatar
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    But why do you think so? What's the data that supports your assertion?
    Cognitive Dissident

  16. #16
    Boolit Master 40-82 hiker's Avatar
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    Okay, I'm just looking at the general characteristics of both powders. H110 has issues with detonation if you go below a certain point, and pressures that climb drastically if above a certain point. Known characteristics.

    5744 does not have detonation issues in nearly any application in which I use it. Also, while I use it in original BP cartridge rifles, it can be used in more modern loads in much higher pressures. I rely on Western Powder ballisticians for this information. I wish I could remember their names. One gentleman was from South Africa (?) and left Western as he was tired of the cold Winters, and then his replacement.

    It's late, and I'm done for the night. Please call Accurate for more info on 5744, but talk to the guys that test/research it. Yes, 5744 is fast, but again what is being said by myself and others, is that these two could not be any farther apart in their uses and pressures curves, but are listed next to each other. YMMV.

  17. #17
    Boolit Grand Master uscra112's Avatar
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    Smokeless powder does not - CANNOT - detonate. Its' chemistry is utterly incapable of it, no matter who says otherwise. This is an pernicious urban myth that needs to be put to rest, but like herpes, it just keeps coming back.

    The two are close to each other because their bomb tests produce nearly the same data. The data that Quickload got from their testing places H110 slightly slower than 5744.

    A verifiable difference is that 5744 ignites easily when loaded at low densities in large cases, while (allegedly) the deterrent on H110 makes harder to get it going. If there's any reason to choose 5744 over H110, for reduced loads, that would be it. Downside of 5744 is that it does not burn consistently until it gets up to around 20,000 psi., as SDs from my Chrony bore witness. I burned several pounds of it years ago when I first started shooting cast, so that's first hand info. I no longer use it, because my interests have migrated to smaller cartridges at milder pressures. Still have some around, but if I ever go back to the big military cases, Varget will answer better.
    Cognitive Dissident

  18. #18
    Boolit Buddy
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    Quote Originally Posted by littlejack View Post
    Here again. That's like comparing apples to donuts. Different shape case ( bottle neck vs straight wall), different operating pressures, different projectile size, and bore size. Yes other powders may be used, but the ones tested and recommended performed best.
    I guess I am not making myself clear.I am not comparing 38/55 to 308 .I am just saying if there are 25 to 30 powders for 1 cartridge there should be many more powers that I can find listed for another less popular one. Also. I am aware of the data on H110, I use it in 44 mag & 357 mag. But,I found loading data on H110 in 357 maximum,though a little shorter than 38/55 not that much different. I had just enough RL 7 to load 10 loads & it was great but can’t find any more.just looking for other powers that I might find that will work.

  19. #19
    Boolit Master


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    I guess I didn't make my explanations understandable. Sorry.
    Endever to persevere.
    If a 41 won't stop it, I wouldn't bet my life on a 44.

  20. #20
    Boolit Grand Master uscra112's Avatar
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    There are, but the .38-55 not being as popular a cartridge as the .308, the powder makers don't bother doing the testing necessary to add loads to their handbooks, paper or online.

    The .357 Max and the .38-55 are quite different. The Max has a case capacity of 33 grains water, the .38-55 is 52 grains.

    FWIW the modern Schuetzen guys, who are shooting plain base bullets at speeds in the 1400 fps range, use #9, 4100, 4227, and sometimes 1680. #9 is faster, and better suited to smaller cartridges like the .25-20 Stevens, but for a while was the preferred powder for the .32-40. 4227 is now filling that role again. 4100 and Ramshot Enforcer are the same powder under different names. 1680 is almost identical in speed to RL-7. Playing with the Quickload model, it emerges that Benchmark, being just a bit slower than 4198, might be worth a try for loads in the 1850 fps range, and/or heavier bullets. 4198 of course was once the canonical powder for cast bullet hunting loads in the .38-55 and its' sibling the .30-30, assuming strong actions. Those loads would overstrain the old Ballard and Stevens 44 actions that I play with now.

    https://www.neconos.com/quickload-ba...tion-software/

    It's up to $150 now, but once you learn to use it you'll never look at powder-makers burn charts again.
    Cognitive Dissident

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check