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Thread: Acceptable jacket tolerances

  1. #1
    Boolit Mold
    Join Date
    Mar 2021
    Posts
    5

    Acceptable jacket tolerances

    Hello,
    I'm new to the web site and new to bullet swaging. I'm hoping that someone might give me some perspective on reasonable jacket tolerance expectations. I recently purchased 45 caliber copper jackets with both .030" and .035' wall thicknesses. I QC'd the product with a ball micrometer, measuring at different points on the circumference, both at the throat and midway thru the length.
    On both wall thickness jackets I measured a + - .004" - .005" variance. Does this seem excessive or reasonable? Will the process of swaging the cores to the jackets mitigate some of these variances? Thank you all for your input.
    Stephenbh

  2. #2
    Boolit Master


    Join Date
    Sep 2007
    Location
    East Texas
    Posts
    3,644
    Welcome to the forum!
    Is this for pistol or rifle bullets?
    I am no expert but it does seem like a lot of variation and I don’t think seating the cores will mitigate the tolerances.
    What distance do you plan to to plan to shoot the bullets?

  3. #3
    Boolit Mold
    Join Date
    Mar 2021
    Posts
    5
    Thanks for the reply. These jackets / bullets are intended to check accuracy loads for a 460 S & W rifle. Shot at 100 yards or more. Any given jacket has variations of up to .010" from one side to another at varying lengths of the case.

  4. #4
    Boolit Grand Master



    M-Tecs's Avatar
    Join Date
    Apr 2008
    Location
    Minnesota
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    9,555
    https://bergerbullets.com/products/j...ision-jackets/
    Mass produced bullet manufactures claim that they can make bullet jackets that measure .0003 or less variation in wall thickness,

    Yours are 30 times that.
    2nd Amendment of the U.S. Constitution. - "A well regulated Militia, being necessary to the security of a free State, the right of the people to keep and bear Arms, shall not be infringed."

    "Before you argue with someone, ask yourself, is that person even mentally mature enough to grasp the concept of different perspectives? Because if not, there’s absolutely no point."
    – Amber Veal

    "The Highest form of ignorance is when your reject something you don't know anything about".
    - Wayne Dyer

  5. #5
    Boolit Bub
    Join Date
    Dec 2020
    Location
    central Iowa
    Posts
    55
    .0001 or .0002 for match grade rifle jackets but handgun jackets I would think .0004 or less
    Ron

  6. #6
    Boolit Buddy
    Join Date
    Feb 2012
    Posts
    393
    Curious to know if these were 'home made' jackets or from a commercial source. Even cartridge cases (which are oft times used for jackets these days) have no where near those wall variations. I would not myself, expect much in the way of accuracy from those jackets or cartridge case jackets but only testing will prove or disprove casual opinions...

  7. #7
    Boolit Mold
    Join Date
    Mar 2021
    Posts
    5
    Thank you all for responding,
    "A commercial source"? Well I did purchase them.
    I will take it from here. I appreciate the perspective and information.
    Stephen

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