Adam:
I have been using primarily smoothbore single shot cylinder bore (a classic Winchester Cooey) for the bore size 0.735" RB loads and my Browning BPS with smoothbore slug barrel with I/C choke for 0.662"& 0.690" RB's in shotcups. I also borrowed a Remington 870 with 1:38" rifled barrel for the 0.735" RB's.
Whilst getting the crap pounded out of me shooting a variety of slugs I did manage 2" groups at 50 yards with the 0.735" RB out of the rifled barrel. I should have taken more padding to dampen the tendon tearing blows ro my shoulder! I did too much slug shooting from the bench with little recoil protection!
I have not chronographed the loads yet but will. Unfortunately I will be giving back the rifled gun so will be back to smoothbore. My toy budget won't support another gun project now so if I don't make it myself I won't have it for a while.
Since you are getting pretty nice groups with the RB and rifled choke tube I may just give it a try. As I mentioned, I had thought the typical fast twist chokes would be too much for round ball and since the Paradox guns were in the 1:100" twist range which is good for 12 ga. RB I figured if it worked for them then it will work for me.
However, getting a 1:100" twist anything seems near impossible so I was getting set to make a small rifling bench and try my hand at a rifled choke tube of 1:70" to 1:100". 4140 should be a good material and is readily available.
A commercial choke tube is a lot less work though, not too expensive and it seems to be working well for you. I guess my only fear with this is the torquing down. A slower twist would not be so bad. It doesn't matter as long as it doesn't eventually strip the threads. I'd have to figure that even a hefty sabot slug would do the same but maybe the smaller diameter slug doesn't produce the same torque as full bore.
If I do get around to making a choke tube I would plan on a Cutts Compensator style using large diameter threads and a large contact shoulder.
Longbow