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Thread: How to cut pure lead cylinder using ordinary household implements?

  1. #1
    Boolit Master


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    How to cut pure lead cylinder using ordinary household implements?

    I have a few inches of 10.xx centimeter pure lead cable/wire. I want to cut off a few pieces of cylinder for an experiment. But I have no saws or bolt cutters or chisels, etc. Using what any reasonably equipped home might have on hand, what would be a way to cut off those pieces? I don't want to farm this small job to any shop; I want to do it myself.

    Oh yes, I also prefer not to create much lead dust to breath.
    Last edited by Naphtali; 06-24-2015 at 02:27 PM. Reason: Typographical error 10 cm rather than 1 cm
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    Moderator Emeritus fishhawk's Avatar
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    I just started cutting lead pipe "3/4" inch pipe with a limb lopper, cuts it good!
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  3. #3
    Boolit Master
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    What do you consider to be reasonably well equipped?

    To me, it would include an old chisel or some sort of saw. I can't guess as to what you do have on hand.

    Chisels and hammers are not expensive or hard to come by and would work if it is only 1 cm in diameter. A pruning saw might do or pruning shears or a long arm pruner may cut through it just as it would a 1" branch.

    A propane torch would melt it into segments. Linesmans pliers or good side cutters would likely cut that, but of course it will smash the lead as well and it won't be circular. A steak knife might cut through that wire, but don't use it for food afterwards.

  4. #4
    Boolit Master


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    I'd try rolling the cylinder under a strong knife blade, back and forth, to deepen the cut. Then twist off the piece.

  5. #5
    Boolit Master


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    I made an error that I corrected. I type 1.0xx cm but I meant to type 10.xx cm.
    ***
    My "tool kit" has hammers, screw drivers and wrenches, small wire cutters, meat scissors. many pliers, tools for minor plasterboard repair, minor electrical repair tools and testers, a bazillion kitchen and hunting knives (from inexpensive to absurdly high quality), trowels, tools for minor concrete repair, the usual tools for cartridge gun and muzzleloader maintenance, a SOG high-end multitool, etc.
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  6. #6
    Boolit Grand Master popper's Avatar
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    Borrow a saws-all? 10cm = ~4" disk? You want thinner disks? Seems like melting it into a proper sized mould (4" steel pipe?) then flattening the top would be a whole lot easier.
    Whatever!

  7. #7
    Boolit Bub
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    I'd go buy a hacksaw. If you don't want to drop the $15-20 for a cheap one, you can get one of those plastic frames that holds a hacksaw blade for $5 or so at Home Depot.

  8. #8
    Boolit Grand Master

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    A simple hacksaw will do the job. cut only on the foreward stroke lifting slightly or rear stroke ( this helps to allow chips to clear the blade and the blade only cuts in one direction) occassionally fill blade with chalk board chaulk. This acts as a cutting lubricant and helps to keep blade from loading up. Cut slow and easy lead is soft and its easy to over load the teeth.

  9. #9
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    If you have a drill you could drill a bunch of holes in it. If you have no drill nor saw I think you are out of luck. You could try the hammer and a knife you don't like and bang away.

  10. #10
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    Obviously, the problem you are having is due to you being in Montana and you are measuring things in centimeters.

    Stumbled across the border, eh?

    A hydraulic log splitter supposedly works pretty well.

  11. #11
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    Try a pruning saw from your gardening tool stash.
    I have used the ultra-coarse pruning blade with good success on 3" lead!
    Every shop needs a reciprocating saw though. With a coarse blade they go though lead like cheese.

    Jerry
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    Boolit Master R.M.'s Avatar
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    Hacksaw with fairly course blade. The directions earlier regarding proper stroke and using chalk were excellent. I have watched and experienced millwright cut a chunk of beam while hanging out of a basket 30 ft. in the air with a hand hacksaw faster than most (including me) could do it with a sawzall. Always amazed me how many people did not know that most files and saws cut primarily in one direction of the stroke. 7th grade shop class if dad had not already imparted that wisdom to my little noggin.

    Hacksaw is a handy tool in general so if you don't have one it is a useful inexpensive addition to the tool box. They do show up in garage sales but not sure I would fool around looking rather than just go buy one new. But I have seen some pretty high quality ones for a low price at garage sales.
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  14. #14
    Boolit Buddy
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    An ax does a fine job. How precise do the cuts have to be?

  15. #15
    Boolit Grand Master

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    Quote Originally Posted by Naphtali View Post
    I made an error that I corrected. I type 1.0xx cm but I meant to type 10.xx cm.
    ***
    My "tool kit" has hammers, screw drivers and wrenches, small wire cutters, meat scissors. many pliers, tools for minor plasterboard repair, minor electrical repair tools and testers, a bazillion kitchen and hunting knives (from inexpensive to absurdly high quality), trowels, tools for minor concrete repair, the usual tools for cartridge gun and muzzleloader maintenance, a SOG high-end multitool, etc.
    Take a cheap knife that you have and bang on the cylinder with it and a hammer all of the way around it several times then use the pliers to flex it back and forth until it breaks. That is if you can't bang through it with the knife and hammer in the first place. Lead is pretty soft.
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  16. #16
    Boolit Buddy
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    How can any man not have tools

  17. #17
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    "How can any man not have tools "

    I had that same thought I love tools, can't do without them, I lust over tools at home depot, lowes, etc.

    Ok enough of that, No striking tools are going to do the job he wants. Obviously he want to cut the disc without mashing it out of shape. He will need a saw. A cheap handsaw from any store will do the job. Also some chalk as mentioned above. BTW How long is the cylinder? how do you plan to hold it for cutting?
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  18. #18
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  19. #19
    Boolit Master



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    Quote Originally Posted by jonp View Post
    Take a cheap knife that you have and bang on the cylinder with it and a hammer all of the way around it several times then use the pliers to flex it back and forth until it breaks. That is if you can't bang through it with the knife and hammer in the first place. Lead is pretty soft.
    Plus 1- no expense, and I'm sure it will work, although haven't done it.
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  20. #20
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    Key word here............TEETH. Use a saw (wood keyhole or tree cutting) with as few number of teeth per inch as you can find.

    A 24 or 34 TPI hacksaw will wear you out! And will do a very poor job of cutting soft lead. You do NOT need a metal cutting blade to cut lead. I cut it all the time with a 8TPI wood band saw blade! Go slow or the heat will build up and gaul your blade in the middle of the cut. A total mess.

    Any wood handsaw will give you a good clean ACCURATE cut. Chisels/hatchets/axes/hammers will only make a total mess of your lead project. And it sounds like you want some accurate thin lead cylinders, right?

    And lead does NOT make airborne dust. It is just too heavy. It does make fine cuttings you can save and re-melt.

    A wood cutting blade is your "little friend".

    bangerjim

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