Anyone done this. I have 50 405 cases but they are scarce here and I can get another 50 45-90 cases for a good price and I wondered how difficult it might be to size right back to the rim . I had thought that running them into the 405 die with a good smear of imperial then doing it again using a smaller shell holder so the rim sits on top and so the case would size the last very little bit and could be tapped out of the die using a length of brass rod.
I do know about the difference in length but I have a chamber in my Lee Enfield that I cut to 2.410 so the 2.4 length of the 45-90 case would be just fine for plinker loads so I can keep the405 brass for full loads.