Since we have a great custom mould maker who can do such things, how about having a mould cut with one cavity being just the shape of the nose, or the forward part of the nose of the regular cavity? Then one could cast pure lead noses accurately and insert them into the main cavity later to finish up the boolits. Sort of like the buckshot trick but better, maybe. Being able to "nose pour" the tips and have a rebated, truncated cone shape moulded onto the back might make a better mechanical lock with the boolit body, but nose flashing would need to be accounted for to make sure it wasn't a fight to get the tip inserted into a hot mould.
Gear