Finally broke down and bought an air feed from Magma. Having had the Star for less than a year, it was still somewhat troublesome, lube on the nose, gaps in the lube on the boolit, sticky lube, etc. Not all the time, but it seemed that just when it started running well something would crop up. Trouble with getting consistency was that it wasn't always clear whether it was the temp, pressure, air in the lube (hollow lube sticks), or just not holding my mouth right.
With the air feed set @ 60 PSI I was able to lower the temp to around 95 degrees (using Carnuba Red) and just crank out boolits. When the lube that had been in the sizer ran out, I remembered a mention of melting the lube and pouring it in, and tried that as well.
With those two improvements the sizer really shines. No extra lube anywhere, lube grooves nicely filled and the boolits weren't tacky anymore. Frustration is down and production is way up.
When the feed arrived I took it out of the package and remember thinking, '$100 for that?'. I still think its a bit over-priced, but its definitely worth spending the money on. If you're still relatively new to the Star and are having problems with consistency like I was, buy the feed, you won't regret it.