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longbow
04-05-2009, 11:53 AM
Okay then. I guess that isn't going to work. I had written up a post to go with a photo but...

I just made a mould to produce a finned slug (double cone nose and 6 fins). I was going to post a photo but can't seem to get it to work.

The slugs are 0.730" at the fins, 7/8" long, should weigh approx. 600 grs and the balance point is 9/16" up from the base so pretty nose heavy.

I am not sure yet if the fins will give as much correctional drag as a Foster skirt but testing will tell the tale.

I will post a photo as soon as I can get it to work.

Longbow

missionary5155
04-05-2009, 01:12 PM
Good afternoon Fantastic ! With those you can Smash and Slice in one opperation. It is going to be interesting to know how they shoot.
Mike in Peru.

klcarroll
04-05-2009, 01:44 PM
Impressive work!! .............I'd really like to see a picture of the mould itself!

Kent

longbow
04-05-2009, 02:17 PM
Mike:

I thought you were in transit. I was going to give you a few days to settle before I e-mailed.

I will try to get out and test these guys this week or at worst next weekend and post results.

This is again a simple push out mould with a slotted insert. It is a bit slow to use being nose pour as I have to have a separate nose form. Being a prototype I made it simple but if it works I can make an improved version that is easier to cast with, not that this is really difficult. I've done these before for TC hollow base and they work pretty well.

The photo is of 5 of the first 8 cast in a new mould. 3 hung up on the ejector because I didn't seat it so were rejects. These have a few blemishes but not bad for the first cast from a new not not well heated mould. I have to open up reliefs a little for better ejection but nothing serious.

Longbow

turbo1889
04-05-2009, 05:49 PM
Turbo is drooling like a mad dog !!!!

Can't wait for the test reports !!!

briang
04-05-2009, 06:36 PM
This looking very interesting, planning on a using rifled or smooth bore?

longbow
04-05-2009, 07:06 PM
Definitely smoothbore. Without some sort of driving band it wouldn't likely do well in a rifled gun. Even then I doubt the fins would be a benefit.

I am still playing with smoothbore and trying to replicate Brenneke or AQ accuracy with a home made slug. So far I have gotten close but not close enough and not as good at longer ranges. This is another attempt.

I just weighed them and they are a little lighter than I anticipated at 565 grs. I had figured 600 grs.+ at least in pure lead. These are range scrap with some bar solder thrown in.

Longbow

lead Foot
04-06-2009, 03:39 AM
Well done Mr Longbow they look so good you could sleep with them all night. Looks like you have mastered the photo to. It would good if you can post a pic of the mould so we can drool some more. We weight with bated breath.[smilie=6:
lead Foot:

missionary5155
04-06-2009, 06:17 AM
Good morning Longbow Still in Peru till late 4 May.. hope to be in Illinois late 5 May.
Mike in Peru

klcarroll
04-06-2009, 06:11 PM
@Longbow;

I really like the look of those slugs!

If you decide to make more of those moulds, .......keep me in mind!


Kent

acemedic13
04-06-2009, 07:23 PM
If you are not selling the moulds as of yet, have you thought about selling some slugs in the future?? I have a lee slug mold, but it does not put out slugs anywhere close to something like that.

What are you loading those with? Please post tests when you can. Great work. Thanks. Joel

longbow
04-06-2009, 08:48 PM
I will be casting more slugs this week and hopefully testing this coming weekend.

I am really not sure if the fins will work as well as a Foster skirt but wanted to try. There are other finned slugs on the market. Corbin has swaging dies for a teardrop shaped finned slug and BPI used to sell a finned slug called the Shooting Star (I think), I don't see them on the site now though.

The goal was to have a solid nose like a Tusker but something that could pass through a choke.

I am not set up to make moulds to sell, I just like to tinker. Maybe some day I will be better set up and have more time. I'll try to post some photos of the mould in a day or two.

As for selling slugs, much the same but let's see if these things work first.

So far from the smoothbore the best groups I have gotten are 2" at 50 yards with the Rapine 730550 Foster style. Haven't shot those at 100 yards.

I got 6" at 100 yards with AQ's but I didn't shoot many because they are pricey. I am looking to get a home cast slug that will hold 4" to 6" at 100 yards. Better would be nice but I would be happy with that from a smoothbore with full bore slug.

Longbow

diehard
04-06-2009, 08:58 PM
I've been pondering about how to do just such a thing as that, only I obviously don't have the craftsmanship that you have (yet). Can't wait to see how those slugs will do. Nice job.

Tokarev
04-06-2009, 10:06 PM
Very futuristic, I immediately thought 'Predator II'

:lovebooli

Blammer
04-06-2009, 10:13 PM
I'm just waiting for a 20ga version. :)

longbow
04-06-2009, 10:45 PM
Blammer:

You got to test out the TC hollow points first!

Longbow

Blammer
04-07-2009, 11:01 PM
Sweet! I'm sitting here waiting on them!

longbow
04-08-2009, 08:11 PM
Blammer:

I have been a little busy lately and will be building bows with Scouts tonight so I will try to get the slugs on their way to you tomorrow or Monday since Friday is a holiday.

Just got to make a box and get them to the post office. Sorry to take so long. Like I said, I get spread too thin.

Longbow

longbow
04-19-2009, 08:27 PM
Well gang, I just got back from testing the finned slugs. What a flop they were!

While they do look cool and are easy to cast they didn't shoot worth... well they just didn't shoot well at all.

So here are the details:

Fiocchi low base hulls
Winchester 209 primer
32 grs. Blue Dot
Pacific Verelite gas seal (cut off shotcup)
1 x 17mm hard card wad
2 x 1/8" nitro card wads
1 fantastic looking finned slug at 0.730" diameter and 568 to 570 grs. cast from air cooled range scrap.

Accuracy = minute of 24" x 36" paper at 50 yards ~ 3 shots out of 7 hit the paper and two were sideways.

I saved the last 3 (was planning two 5 shot groups if all went well which it didn't) and shot a large chunk of fir (about 16" square and 6" thick) ~ 2 shots end grain and one cross grain.

The two shots to end grain shed fins and both penetrated about 8". One fin shed after about 2" penetration but the others were very near the slugs. The cross grain shot did not shed fins in the 6" travelled. Distance was about 10 yards.

The photo tells the tale. No point in posting the target!

Since the close shots definitely hit nose first I am thinking that the fins traveling in the partial vacuum behind the nose just don't give enough stabilization. The slugs probably started tumbling after a few yards. Certainly by 50 yards they weren't doing well.

The gas seals performed very well so I will use the same make again and go back to testing the TC thick skirt hollow base in a shotcup. Last time I had gas seal/shotcup failures with the WW AA Red wads.

So, there you go. I guess looks aren't everything.

Longbow

Blammer
04-19-2009, 09:36 PM
bummer. :(

Tokarev
04-19-2009, 09:39 PM
They may stabilize if you add a disk behind the fins. Might be a headache to cast though!

longbow
04-19-2009, 11:04 PM
I thought about that but if I have to add anything after casting I might as well make an AQ or Brenneke clone. I gave up on that for two reasons: it is time consuming and it is difficult to maintain precise consistency with added on bits.

I have had some pretty good results with AQ clones but they are a pain to make and I still get occasional fliers.

I mentioned in this thread or another that I got very good results (2" groups at 50 yards) with the Rapine 730550 (or is it 730560?). Anyway, it is a full bore hollow base that seems to shoot pretty well. I have been trying to equal that accuracy but with a slug that has a more solid construction.

I may just buy a Rapine mould and make a new hollow base plug for it if I am unsuccessful with my home made moulds. I am having fun though and that is what this is about.

Longbow

Tokarev
04-20-2009, 09:58 AM
You may want to make a slightly different mold for the finned design and try it again. Should not be too difficult: instead of a tapered rear, use cylindrical body. That may actually stabilize.

I think I understand your mold design. The fins are made by the bottom punch. If you will turn your design upside down and leave space for a disk at the back of the slug, that may become more stable. But then, alas, we are back to Brenneke design!

missionary5155
04-20-2009, 03:14 PM
Greetings This may be why all the AT rockets have fins that are either spring loaded to get out into "Clean Air" or are set waaaaayyy back from the nose.
I sure have no words of wisdom. It is a GREAT looking Idea !
MIke in Peru

longbow
04-20-2009, 07:42 PM
Before I give up, I will try one more thing.

I noticed that there were some "foreign" bits in the "wound channels" in the wood but didn't think too much of it. Further examination of the slugs shows a dark blob on a fin. Again, I didn't think too much of it at first but... if these bits are chunks of nitro card wad (which they kind of look like) then it is possible that the 1/8" nitro card wad under the slugs was cut under the force of accelereation and hung onto the slugs causing uneven drag.

I would not have thought this would happen as the wad column is all hard card but maybe.

Next test, I will punch some poly discs to put directly under the slug so there is no doubt. If accuracy improves then there was likely passenger bits of card wad during this last test. If not, I am back to the drawing board.

Like I said, the balance point is just behind the start of the fins and about matches several Foster styles I have that fly reasonably well.

I will keep you posted.

If anyone is interested I can post photos of the mould. It is really quite simple. Obviously more interesting if it works!

Longbow

PS: The slugs shot into the wood went straight in and traveled straight ~ no tumbling.

Blammer
04-20-2009, 07:58 PM
hey! the nitro card cutting may be the issue!

Stack a few of them poly cards, make sure they are not cut. :)

Tokarev
04-20-2009, 08:48 PM
Wad following is a kiss of death. That's why the container wads became so popular IMO. Correct me if I am wrong.

longbow
04-29-2009, 12:32 AM
Well, I haven't gotten out to do another test but I did do some more "analysis" of the recovered finned slugs and others.

After taking a good hard look at the remains of the recovered finned slugs, it was pretty obvious that the fins were compressed at the base. Most were shorter and fatter at the bottom.

As cast = 0.130" thick
recovered slugs = from 0.135" thick to 0.196" thick with most around 0.150" thick

Length of fins as cast = 0.650"
recovered slugs = 0.535" to 0.634" long

The finned slugs were loaded over a hard card wad column.

I also recovered some slugs shot into snow some time ago this weekend. These were Rapine 660500 and a home made wadcutter.

These were loaded into shotcups with cushion legs.

The Rapine slug has a fairly thin skirt so I expected some shortening but not this!

As cast length = 0.935"
Recovered = one at 0.755" and one at 0.785"

As cast Diameter = 0.665"
recovered = one at 0.704" and one at 0.693"

The wadcutter had a 0.100" skirt so fairly thick.

length as cast = 0.810"
recovered = 0.793"

diameter as cast = 0.651"
recovered flaired skirt = 0.701"

These were all ACWW over moderate loads of Blue Dot and the hollow base slugs were sitting in cushion wads with a hard card under them yet the skirts still distorted badly.

I have shot thin skirted hollow base slugs filled with hot melt glue and they seemed to hold up well without significant distortion.

I wasn't surprised that the thin skirt collapsed but I was somewhat surprised that the thick skirt distorted so much and also that the finned slug which has even more cross sectional area to support it showed so much distortion.

Lesson learned. Next time I will oven heat treat the finned slugs and possibly set them into a filler to help support them against acceleration forces. I will also heat treat and fill bases of the hollow base slugs to see if there is improvement.

More to come!

Longbow

longbow
05-18-2009, 08:17 PM
Well, I got out to do some more slug shooting today.

This was to test the finned slugs again. This time:

- they were oven heat treated
- had 3 hard polyethylene disks under them
- 3 nitro card wads under those
- a cushion leg from a shotcup under that and 30 grs. of Blue Dot so lighter load

The gun is smooth cylinder bore.

I had high hopes for this test but alas, I have been defeated.

One shot hit a 24" x 36" piece of paper at 50 yards.

I managed to recover 2 slugs from almost 300 yards and they are virtually undamaged. No fin distortion at all. So the heat treating, cushioning and lighter powder charge worked to avoid distortion of the fins. In that sense this was a success. However, it still didn't result in accuracy.

I also recovered several slugs from previous experiments. In the attached photo:

- far left is a Rapine 660500 unfired
- 2nd from left is a Rapine 660500 recovered from deep snow (obviously needs a filler to support the skirt)
- 3rd from left is a thick skirt wadcutter hollow base that was loaded into a shotcup and recovered from deep snow (thick skirt has collapsed a bit and belled unevenly)
- 4th from left is a TC thick skirt hollow base that was loaded into a shotcup (thick skirt has collapsed a bit and belled unevenly)
- 5th and 6th from the left are recovered finned slugs that hit soft sand at around 75 yards then bounced to almost 300 yards. Virtually undamaged but no accuracy to speak of.
- 7th & 8th from left are the two finned slugs recovered from wood during the last test. These were ACWW and the fins did distort and swell at the base due to firing.
- 9th from left is a homemade AQ clone. Some of these have shot very well but I still get wild flyers.
- right side is a 0.735" round ball. I recovered several of these also shot into deep snow and was surprised to see an uneven flat around the equator. This one was the worst example but several showed a noticibly uneven flat. This was loaded over hard card wads.

All of these were loaded over Blue Dot and charges ranged from 33 grs. to 38 grs. depending on slug and weight.

Of all the homemade slugs I have shot, so far the most consistent groups have come from the wadcutter, the TC and round balls (tight fit in shotcup or bore size). These groups were not spectacular and ranged from 4" to 8" at 50 yards but they were consistent.

I am sure better accuracy can be had than I am getting but the lessons learned here are:

- that the slug has to be well supported and guided into the barrel
- even thick skirted ACWW hollow base slugs belled at the base so thicker skirts, heat treat or fill to preven distortion (or maybe all of the above)
- for moderate ranges to 50 yards the good 'ol round ball does pretty well and is easy to load
- extreme consistency is required when attaching wads or skirts Brenneke/AQ style (I am sure the flyers are due to slightly uneven skirts)
- cool looking finned slugs don't seem to work!

So, onward and upward! Since the finned slug is a no go I will rework the mould to make a ribbed hollow base. Test results to follow.

Longbow

longbow
07-26-2009, 04:16 PM
Well, I got some slugs loaded and ready to shoot. Drove all the way to the range to find that there was a cowboy action shoot in progress! I don't think they would have liked me shooting 12 ga. slugs during their shoot.

Fortunately I had also taken the bows so my wife and I did two rounds at the archery range.

The slugs will have to wait a little longer.

This time I have loaded:

- 5 Rocket Slugs diehard sent me
- 5 of my finned slugs machined down to fit into shotcups like the Rocket Slugs
- 5 full bore finned slugs but this time loaded over a cushion leg
- 5 TC slugs form a home made mould loaded into shotcups
- 5 full wad cutter slugs from a home made mould loaded into shotcups
- 5 0.662" round balls drilled with a sheet metal screw inserted then set over a 5/8" long piece of 1/2" copper pipe filled with hot melt glue ~ these are kind of Brenneke like and weigh 570 grs. then loaded into shotcups

All the above are loaded in Fiocchi hulls over 34 grs. of Blue Dot.

Diehard said the Rocket Slugs did fairly well so I am hoping. I am also hoping that the shotcup and/or cushion leg help my finned slugs.

I had given up on the finned slugs until diehard got good results with the Rocket Slugs. I like the design so am hoping I can get them to work. I also took lots of photos of the Rocket Slugs and got all the dimensions I could get so I can reproduce them if they work.

Hopefully next post I will have some range results to share!

Longbow