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View Full Version : 9mm Luger to .380" bullets---long



rockrat
02-18-2009, 11:21 PM
Made, over a few days, a couple of dies to make me some bullets for my NEF Handi, that I rechambered to 38-72. Got some sub 1" groups with Hawk 280gr FP bullets, but cast has been giving me fits. Was almost ready to "stub" it and turn down an octagonal 38-55 barrel blank I have, but didn't want to waste a $$ barrel on the NEF. The NEF has a .3802" groove dia and I don't have a mould that casts large enough. Was going to try paper patching to .381", as I ordered the reamer to be able to use a boolit up to .381".

Thought about the 40 S&W case thread, making 44 bullets and wondered if anything else might work for the 38-72. Thought about cut down .223 cases, but really a pain to try and cut them, so wondered about anything else I have laying around. 38 Super cases would work great, but don't have any used ones (missed them on the swapping and selling section), so went to 9mm luger.

Had to make a die to swage the case down to .380"(took 3 tries--I'm not that good a machinist--actually you could call me a "shade tree" machinist), but finally can get close to the .380" bullets I wanted.

Made the case swage die, and a point forming die using a 3/8" carbide grinding burr. Ran a .375" reamer in about 1/4" then the burr. Slowly, cleaning about every .020" till I got to the depth I wanted. You can see the final shape on the bullets on the right of the pic. Made a stem to go in my Lyman "M" die to help seat the core---a lead 311284 GB boolit---core seated on left. Run into the form die leaves a flat point with a teat on it from the drill bit point. Final bullet is 238gr. If I use a 215gr boolit, I get a 272gr bullet and I also tried a .338-220 boolit for a 279gr bullet. Last two have a nicer point. I use a shellholder to hold the 9mm case. Figured it would be easier, and did I say I am not that good with the lathe[smilie=1:

An exception to the bullet making is the 311284 GB boolit seated with the point forming die only, it leaves a nice point, but the boolit isn't swaged in the case very well, but shooting them is another story.

After swaging , I run them back thru the .380 die as the heavier ones expand the case to .385" during point forming. Light ones made with one pass are good to go.

Only had 16 rnds with me for the 38-72. Four with the 272, 2 with the 279, six with the FP version, and four with the RN light bullet. All loaded with Varget. My measure was set for my 308 ball ammo equivalent, so used the same charge. Don't try these loads in your gun. The Handi will push a 280gr FP to 2550 fps. Way beyond what an 1895 Win will take. I won't even shoot them in my 38-72 Browning 1895 (Thats another story:-D)

Everything shot at 100yds

Two lower left are the heavy, two above it are slightly lighter(shot two on gong) and four on right are the FP (shot two on gong).
http://i34.photobucket.com/albums/d149/Bigdog337/001-2.jpg

Dies I made along with the "M" die insert on left. Core seated on left, followed by two FP bullets, bullet made with only pointing die, followed by 272gr and 279 gr bullets and 38-72 in back. Carbide burr to right of bullets along with pointing die. I went to my Ammomaster press to swage the cases initially--afraid of breaking my Rockchucker
http://i34.photobucket.com/albums/d149/Bigdog337/002-1.jpg

Upper view of bullets
http://i34.photobucket.com/albums/d149/Bigdog337/004.jpg

Pic of gong shot with bullets seated/formed in one pass thru pointing die. Shouldn't have shot as well as they did, but group is about 1.5" for three shots
http://i34.photobucket.com/albums/d149/Bigdog337/021809_13301.jpg

Went back to the range today to see if yesterdays group on the gong was a fluke. It wasn't. 3 more in about 1.5". Took a few shots at the 200 meter gong. Looks good also. 2153fps for the lighter bullet (238) and 2113fps for the 272gr bullet.

docone31
02-18-2009, 11:36 PM
My hat is definately off!
I had tossed around the concept of swageing ever since I read about using 22lr brass to make bullets.
I have no room, or time, or cash to make for my rifles.
From what I can see, those are swages to be proud of! Great looking bullets. That looks like a lot of R&D, not to mention machine work.
Good for you.
I think, if I ever do anything like that, it will be in a mold cut for either coiled copper wire, or tubeing using a regular sizing die.
Those are swages to be proud of.

BT Sniper
02-18-2009, 11:43 PM
Now thats what I'm talking about!

Haven't even finished reading it yet. Pictures are great. Made your own dies! I'm envious. Haven't got time to study it yet but I know I like it.

BT Sniper
02-19-2009, 12:24 AM
I got to say cutting cases can be easy and quick with a jig and the mini chop saw. If the .223 is still an option cutting them can be in the 100's per hour. Have made a couple thousand cuts myself and has worked great. Either way 9MM is cheep.

Nice work.

sargenv
02-19-2009, 02:10 AM
If you want to use something longer than the 9mm and the 380 is too small, there are other options.. 38 super comp would be the rimless version of the 38 super and you could likely put in a wtb thread on one of the various boards where people might pick up on getting rid of worn out cases. In fact, I'm going to start keeping all the oddball cases and maybe offer them up to people who want to use them for these kinds of projects. Had I known that this could be done, I'd have saved more cases that in the past I'd tossed due to being worn out for shooting but not worn out for making bullet jackets from.. Another 2 oddballs that I sometimes sort out of usable 38 super cases are 9x21 and 9x23. Both are rimless but I assume could be used for a project like this. Neat stuff this Swaging :)

OLPDon
02-23-2009, 02:30 AM
Have a question after using the burr did you clean up the finish or is that the burr finish. I like the idea of using the burr gives nice profile and the finish seem quite clean. Must say that is a outstanding job and info w/pic's even a someone like me with limited comprehention can understand.
Thanks for posting it, well done.

You have put another itch I might have to scratch.
Don

rockrat
02-24-2009, 11:34 AM
Just ran a llittle 320 grit emery cloth in the die for about 10 sec. , otherwise its the burr finish. You can see it in the nose of the bullet, but they still seem to shoot alot better than I expected.