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Mk42gunner
12-15-2022, 12:47 AM
I am preparing to convert some .308 Win cases to .30 BR. I do have some of the Remington BR brass, still in .308 form, not sure what the neck thickness on that will be but I am almost certain any formed from regular .308 will have a very thick neck.

I do have one of the sets for neck turning on the Lyman case trimmer, I played with it a few years ago and wasn't too pleased with the results.

The chamber cast I did before installing the barrel gives me a neck diameter of .332", so I have been thinking about the easiest/ best /cheapest way to do this operation.

So far the cheapest option is to learn how to make the Lyman unit work.

Next cheapest seems to be buying an inside neck reamer for a Forster case trimmer (I do have one of their trimmers).

Then we get into the Sinclair tools.

I have never had a tight necked chamber before, although I did run into this problem years ago when forming 7.65x53 from .30-06.

Looking for opinions, I'm not in a hurry on this build.

Robert

stubshaft
12-15-2022, 01:04 AM
If you are interested in just forming brass so that you have something to shoot, then you can try one of the inside case reamers. If you are interested in shooting accurate ammo, then you will invest in an outside neck turner. The initial investment may seem high, but you can use it to turn all of the other calibers you shoot by purchasing mandrels and shell holders. Either way you only have to turn the necks once. If you want an "eye opening" experience, try and take a light cut on factory brass and see how far out of round it is!

BJung
12-15-2022, 02:12 AM
I like my neck turning tool. The first thing I learned is that after I expanded case necks with a mandrel and turning it over a concentricity gauge is that certain brands are more concentric than others. It's not just the neck but the whole body. I found Lapua brass as the most concentric.

wilecoyote
12-15-2022, 02:22 AM
...Next cheapest seems to be buying an inside neck reamer for a Forster case trimmer (I do have one of their trimmers).Then we get into the Sinclair tools.

Handloading for competition by Glen Zediker is the best source about this matter, imho_
for what is worth, my tools of choice are the Sinclair NT 1000 to outside neck turning and the Forster case trimmer conversion to ream the inside_

414gates
12-15-2022, 02:33 AM
To thin the neck walls, you need a neck turning tool.

An inside reamer is for removing donuts.

I chose the Hornady neck turner.

Results are excellent. It can be powered by a cordless screwdriver.

A drop of cutting fluid on each neck prevents the cutter overheating.

BJung
12-15-2022, 02:34 AM
I use Sinclair tools. The only tool I wish they'd improve is their meplate trimmer

AntiqueSledMan
12-15-2022, 07:20 AM
Hello MK42gunner,

The problem with a reamer is the fact it will follow the hole, so if your neck walls vary before reaming they will vary after reaming as well.
By turning the neck as it's supported on a mandrel, your necks will be the same thickness everywhere.

AntiqueSledMan.

pworley1
12-15-2022, 07:54 AM
I have found that turning the necks works best for me.

country gent
12-15-2022, 08:38 AM
Youve started in the right direction with the chamber cast getting the neck dia of your rifles chamber. Now size a dew cases to 30 br and measure the wall thickness.
wall thickness X 2 + bullet dia = loaded round neck dia. This is the number you want as it is a direct to the neck dia. your Loaded round neck size should be .001 under the rifles.

I have one wildcat here that when formed the neck is part of the body and very thick. I do both a neck ream ( to remove most of the excess ) and then a neck turn to true and bring to size. Its easier to remove the bulk of the material with the reamer then true with the turner. ( I usually end up with .006 -.007 to remove) a lot to trmove in one pass with a turner by hand.

I use a sinclair style tool I made in a drill press for the neck turn. If you can size small and expand in a sizing with the turners mandrel the spring back gives a perfect fit on the mandrel when turning.I shoot for .001 in a side for neck turning. With the neck ream and size on mandrel after neck turning wall thickness is usually around .0001 in size and consistency. Always remember you need a small amount of clearance for the neck to expand and release the bullet. A small amount of lube on the mandrel helps and a small amount of lube on the neck helps lubricate the cut. I use a small pan of unsalted lard for this, just a shallow dip before turning. This keeps brass from adhering to the mandrel and extends cutters life and the finish of both the turned neck and reamed surface.
The ones using tight necked rifles may be as low as .0005 clearance between neck and loaded round.

243winxb
12-15-2022, 10:08 AM
My Lyman Universal case trimmer, outside neck turner attachment works ok. I turn factory brass for factory chambers in 223, 243, 6.5CM. Turning attachment has been discontinued by Lyman.
If needing to remove a lot of brass, multiple passes will be needed.

Inside neck reaming should be done while neck is held in a die, for best results. None currently made that i know of?

So, ream, but leave enough brass to finish by outside neck turning.

All depends on how much brass needs removed?

racepres
12-15-2022, 10:13 AM
I was taught to fireform, all wildcats. Formed with COW and wax plug should tell how much to Turn Off the neck.
BTW, FWIW, I use the Lyman..

ndnchf
12-15-2022, 12:41 PM
I have neck turned brass on my lathe with very good results. I don't think anyone would argue that it is the more uniform of the two methods. But I've also had very good results with neck reaming. It all depends on what your goal is. I'm not a bench rest shooter, I'm not looking to shave a 1/10" off my group size. My interest is making long obsolete brass to get antique rifles shooting again. One example that has proven very good for me is a #2 rolling block in .32 extra long rimfire. Using a centerfire breech block I make brass from .327 Federal magnum. But it is too thick in the neck. Years ago I had Forster make me a .299" neck reamer to accept the heel type bullet it uses. This rifle is over 130 years old. Despite my aging eyes, it shoots exceptionally well with iron sights and my neck reamed cases.

So yes, neck turning is more accurate, but neck reaming can still give very satisfactory results too.
Steve

uscra112
12-15-2022, 01:44 PM
Lathe. Not hard to set up and does a masterful job. Last batch I did on an Emco-Meier Unimat 3, sitting at my desk.

The Wilson tools are the only ones I know of that can inside ream and keep the wall thickness uniform. With a lathe, you can hold that to a "tenth" with almost no effort at all.

racepres
12-15-2022, 02:06 PM
Lathe. Not hard to set up and does a masterful job. Last batch I did on an Emco-Meier Unimat 3, sitting at my desk.

The Wilson tools are the only ones I know of that can inside ream and keep the wall thickness uniform. With a lathe, you can hold that to a "tenth" with almost no effort at all.

Quick...how Superior is the $$$ Lathe method to the Lyman tiny lathe type...with a Mandrel??
Inquiring minds want to know..

BK7saum
12-15-2022, 03:34 PM
Ream to make usable cases. For best accuracy, neck turn. If I am going to the trouble to "work" on a case, Id just as soon neck turn and know that they are the best cases i can make.

Mk42gunner
12-15-2022, 08:15 PM
Okay, you guys have convinced me that my first thought, neck turning, is the way to go. I'll break out the Lyman attachment and start playing with it on some junk cases from the scrap bucket, wouldn't want to destroy any good cases.

Thinking back I may have tried to take too heavy a cut when I first tried neck turning; and since all I had at the time were standard factory or milsurp chambers, it really was an unneeded step.

I can see that I am going to have to order a real set of dies for this cartridge, so I may as well order a forming die while I am at it. So far I have managed to cobble together some dummies with a combination of M- and 310 dies.

Cash outlay so far has only been slightly over $500 to get to a rifle/scope combo in fireable shape. Still a single shot, but I have a few ideas on how to make a long action Savage work with an extremely short round.

Robert

357Mag
12-15-2022, 10:47 PM
MK42 -

Howdy !

IMHO - you'll likely have to do both inside neck ream and outside neck turn.

The substantial shoulder shove downward on the .308 case, will result in the wildcat case's shoulder radius and lower necks being thicker inside.... than the upper part of the final case; necks. That in itself drivers the need to inside neck ream.

The outer neck side walls will also very likely be irregular or non-uniform in their thickness.... even if only slightly. The fix for that is an outside neck turning, even if only a " skim trim ".

I say these things after doing case forming like:
- making .22BR case's out of .308Win basic
- forming a 6mm wildcat sized between a 6PPC and a 6BR.... starting out w/ .35 Remington basic
- and ...forming a new 6mm wildcat using 7 X 64 Brenneke..... to fit a chamber cut by running a 6mm reamer in " short '.... for a .466" base diam.


With regards,
357Mag

uscra112
12-16-2022, 12:03 AM
Soooo, once the neck O.D. is rough formed, measure the I.D. at the mouth. Run an ordinary chucking reamer of that diameter in to make the neck I.D. a cylinder, (ignoring concentricity for the moment), then make or buy a mandrel of that diameter for your O.D. tool and turn to bring the neck wall down to your spec, and make it concentric, yes? Then expand the neck to the required I.D., load and fireform.

This would be a strong incentive to use a lathe, because you can make your mandrel precisely to a light press fit. Keep it in the chuck so it's running dead true, push the case onto it with the live center, up to a shoulder that stops it on the case mouth. Friction will drive the case. Turn the O.D., then yank the case off and repeat. I've never done a conversion where I needed to ream, but the lathe method has always been the most precise way for me. The neck-turner gadget that came with my manual trimmer hasn't been used in years.

243winxb
12-16-2022, 10:31 AM
Okay, you guys have convinced me that my first thought, neck turning, is the way to go. I'll break out the Lyman attachment and start playing with it on some junk cases from the scrap bucket, wouldn't want to destroy any good cases.

Thinking back I may have tried to take too heavy a cut when I first tried neck turning; and since all I had at the time were standard factory or milsurp chambers, it really was an unneeded step.

I can see that I am going to have to order a real set of dies for this cartridge, so I may as well order a forming die while I am at it. So far I have managed to cobble together some dummies with a combination of M- and 310 dies.

Cash outlay so far has only been slightly over $500 to get to a rifle/scope combo in fireable shape. Still a single shot, but I have a few ideas on how to make a long action Savage work with an extremely short round.

Robert

The Lyman requires FL sized brass, before turning. . The necks inside diameter may need a smaller pilot to fit inside the case neck/mouth? May have to adjust the pilot diameter?

racepres
12-16-2022, 10:36 AM
Soooo, once the neck O.D. is rough formed, measure the I.D. at the mouth. Run an ordinary chucking reamer of that diameter in to make the neck I.D. a cylinder, (ignoring concentricity for the moment), then make or buy a mandrel of that diameter for your O.D. tool and turn to bring the neck wall down to your spec, and make it concentric, yes? Then expand the neck to the required I.D., load and fireform.

This would be a strong incentive to use a lathe, because you can make your mandrel precisely to a light press fit. Keep it in the chuck so it's running dead true, push the case onto it with the live center, up to a shoulder that stops it on the case mouth. Friction will drive the case. Turn the O.D., then yank the case off and repeat. I've never done a conversion where I needed to ream, but the lathe method has always been the most precise way for me. The neck-turner gadget that came with my manual trimmer hasn't been used in years.

I can certainly see how a custom diameter Mandrel would be beneficial.. I also understand the "donut" inside at neck to shoulder junction.
I'm thinking (maybe rightly, maybe wrongly) that a slightly small inside ream, after forming, then expander, then neck turning against mandrel, Custom of Standard. Probably as good as I can do with the tools at hand.. I personally do Not prefer a lot of "room" between Fired and resized necks.. Got me to wondering now...if Fireforming actually removes the donut??? gonna Check that...somehow.

Baltimoreed
12-16-2022, 10:48 AM
Bought a Hornady neck turning tool also for 300 blkout brass. Worked great but was an aggravation. One of the reasons I no longer own a 300 blkout.

rayh
12-16-2022, 10:53 AM
K&M makes a good neck turner. Use their expander to get the correct neck ID for the neck turner. Then get their carbide mandrel for the neck turner that has the donut cutter on the end. Problem of donuts solved and you'll have a very uniform neck wall. I've formed and turned many small caliber cases for PD and ground squirrels. I batch my brass in 400 to 1000 piece lots. I use a 177 rpm gear head motor to drive the cases. For small lots a cordless drill works fine. A tip when using the donut cutter mandrel. It can scratch the inside of the neck if you don't align it correctly. I start the case in the opposite direction of the cutters teeth till it's on the mandrel and then finish turning the neck. I also make a second pass with the turner, don't remove the mandrel from the case mouth, once the cutter clears the case mouth then just slowly go back over the neck. I think it gives a cleaner look to the neck.

popper
12-16-2022, 11:07 AM
RCBS neck turner for me, BO chamber is tight and I convert brass from 223. Chuck case in elec drill and hold the tool. Their holder is worthless and SLOW. I did get a larger chuck for the drill, easy to replace, it screws on.

country gent
12-16-2022, 12:05 PM
The hardest thing with neck turners is getting the cutter set to the exact wall thickness you want, it can take some trial and error. a set of shims can be a big help.

I mount the cuter in the drill press and use a case holder on the table. This way the cutter can stay spinning while I change cases. My home made neck turner uses a carbide cutter and is balanced I turn at around 1500 rpm. This with the small amount of lube on the mandrel and on outside of neck gives a glass like finish.

The chips that come from the neck turner are very fine and sharp. Towel or mat to contain them is recommended

Mk42gunner
12-16-2022, 03:04 PM
I'm sure I'll try different methods before finding one I like.

The lathe method is sounding better and better, except for the fact that I don't have a live center to fit the tiny (I don't remember offhand if it is 0 or 00) Morse taper of the tailstock.

All this probably won't happen until spring, it can get a little cold in the unheated shop. But we could get some nice days with late fall like weather yet.

Robert

steveu
12-16-2022, 06:28 PM
Inside neck reamer is what I like. I have a die setup from rcbs for my 6.5x284. I use the Forrester reamers for the rest of my rifles. Easy to use and gets rid of any doughnuts that may form.
Fwiw,
Steve

Rapier
12-16-2022, 06:56 PM
An old trick for BR shooters is to turn the neck by adjustments until there is a single hair line of unturned brass left, but do not turn the neck all the way around. I use a Forrester tool for neck turning and do have inside reamers as well. Better for me is outside turning. I have a CH trimmer and an RCBS Trim Pro with a motor and a bunch of mandrels and 3 way cutters. Plus a brass cut off saw for the shortened brass cats.

pcmacd
12-17-2022, 09:55 PM
I was learning to turn blown out 220 Rooskie to 6 PPC brass with a K&M tool, cartridge mounted on an inexpensive LEE stud setup otherwise used for trimming to length.

Chuck the cartridge holder/cartridge into a variable speed drill.

~~~~~
I was going ape s**t because every time I picked up the trimmer, the cutting depth had changed!

Did some calculations and it seemed the aluminum the tool is made from would expand/contract a significant amount if it went from "in service" (getting warm, around 100F or so) to lying about the bench in 60F weather.

I was astounded at the number. Don't remember exactly but it was pretty much the difference I was seeing with a warm vs. cold tool - tens of thousandths of an inch.

The solution? Put the damn trimmer in your shirt or pants pocket, let the temp stabilize, adjust your cutter, and put it back in your pocket every time you might otherwise like to lay it on the bench.

Duh? Duh? And again, DUH?

:x

Don't forget to lube the cutter shaft to minimize friction on the case.

...

pcmacd
12-17-2022, 10:04 PM
Handloading for competition by Glen Zediker is the best source about this matter, imho_
for what is worth, my tools of choice are the Sinclair NT 1000 to outside neck turning and the Forster case trimmer conversion to ream the inside_

Well, already in New Zealand you will no longer be able to purchase tobacco, AT ALL, if you were born after thus and such a date.

uscra112
12-18-2022, 04:41 AM
I'm sure I'll try different methods before finding one I like.

The lathe method is sounding better and better, except for the fact that I don't have a live center to fit the tiny (I don't remember offhand if it is 0 or 00) Morse taper of the tailstock.

All this probably won't happen until spring, it can get a little cold in the unheated shop. But we could get some nice days with late fall like weather yet.

Robert

Source for your live center:
https://www.littlemachineshop.com/products/search.php?tabName=Products&term=live+center

Cold shop! Been the bane of my existence ever since I retired. One big reason why I bought that little Unimat.

Cap'n Morgan
12-18-2022, 05:01 AM
Lathe is the way to go. In a pinch you can do without the live center, just make sure the cases has a slight press-fit on the mandrel.

wilecoyote
12-18-2022, 06:08 AM
Well, already in New Zealand you will no longer be able to purchase tobacco, AT ALL, if you were born after thus and such a date.

...I don't know if you're referring to the book or the tools, but they all worked and they work. for me.
(the book was so worn from my use that I bought another one)_
as for tobacco laws, in my book they deserve the same rating as gun laws, no matter where they are enforced_

country gent
12-18-2022, 10:02 AM
one thing to keep in mind. When setting the cutter ( or expansion from temperature} i5s 2 for 1 every .001 change gets .002 on the part .001 on a side.

marshall623
12-18-2022, 08:54 PM
I have the Lyman and used it on 7-08 made from 308 , not sure how it would work if you had to remove alot of brass . I had no trouble with the mandrel in FL sized brass .



Sent from my SM-G973U using Tapatalk

M-Tecs
12-18-2022, 09:40 PM
If you want to be the coolest kid on the block


https://www.youtube.com/watch?v=TqsLckcdLCQ

uscra112
12-18-2022, 10:30 PM
I suppose they'll sell a couple of those, but I can't see it doing anything that can't be done on a small lathe. Maybe slower, but no less accurate.

Mk42gunner
12-18-2022, 10:55 PM
The problem with attempting to be the coolest kid on the block is that it takes copious amounts of money. Alas, I am a retired First Class Petty Officer, made of money I am not.

Robert

slim1836
12-19-2022, 01:02 AM
The problem with attempting to be the coolest kid on the block is that it takes copious amounts of money. Alas, I am a retired First Class Petty Officer, made of money I am not.

Robert

I can relate.

Slim

country gent
12-19-2022, 02:29 PM
For what that probably costs you arnt going to be far away from a smaller lathe. A small lathe could be set up in the same way to bore and turn together. Though like the machine it would be a dedicated set up. Starting with a new Harbor Freight 7x10 mini lathe and a bit of materials for the new tool post and some tooling

Mk42gunner
12-19-2022, 11:09 PM
I've got a little Craftsman 6x18-ish lathe, not a lot of tooling with it, but some. I think this will be the project that gets me to attempt to run it.

This is the model that was made by Dunlop, not Atlas, so it really isn't much of a lathe; but it should do most of what the little Chinese lathes do.

Robert

ndnchf
12-20-2022, 05:49 AM
A couple years ago I picked up a #2 rolling block in .44 rimfire. After converting to centerfire I needed to make brass. I started with .303 Savage brass that had been converted to .44 Ballard extra long by Buffalo Arms. It was shortened to .965", then put in the lathe and the excessively thick neck turned down. This is a video I made showing my process.

Your Dunlap lathe should be fine for doing the same thing.

https://youtu.be/iVzb4WopeAM

shaune509
12-20-2022, 11:07 PM
Mk42gunner, Dunlap was a brand of Sears like Craftsman and most likely was made by Atlas or 2 other suppliers in that time period of 1930's to 1970.
The first 3 digits of the model# can be referenced to the Sears contractor.
Shaune509

samari46
12-21-2022, 12:57 AM
Years back, you only had two choices for 7.65x53 Argentine ammo. Military surplus or expensive Norma. I elected to form my brass using boxer primed once fired Israeli 8mm cases. I also had a 3 die set with an additional form and trim die. I neck reamed using a Forster case trimmer. Surprisingly those cases performed well and used the lower end of the many loads in the Lyman handbook. Now with PPU brass that's a thing of the past. Frank

ebb
12-21-2022, 04:40 PM
Sorry i am here late and i haven't read the whole post. When i neck turned I bought a K&M neck turner and it works great. but the key is the expander mandrel, get the right size and expand all the necks first.