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Concerned Aussie
09-30-2022, 04:11 AM
This can probably be very simple, but also very complicated to get it right .
Knowing I need a new Barrel for dedicated cast boolit hunting / shooting . With my beloved 303 Lee Enfield sporter , I have a few options on the table!
Option 1 Keep it 303 caliber & use what I already have.
Option 2 use a wildcat of .30 or 35 cal . Because of the throating options available to better suit cast boolits, ie wide rnfp .
If hunting & killing performance from cast is basically meplat area , sectional density, weight & velocity & possibly twist rate . “ isn’t going to 35 cal the obvious choice “ ????
I’m sure 303 is very nostalgic & quite capable! But very limited when it comes to components especially off the shelf ones.
If hunting ranges are mostly sub 100 yards & a long shot is 150 y .
Should i base my boolits & cartridge combination around the biggest boolit that will fit / feed in my action ?
This is for large game & close range .

Bad Ass Wallace
09-30-2022, 05:22 AM
Anything in Australia that cannot be pacified with a well placed shot with a cast boolit from a 303 is probably going to eat you!

All of these cast boolits were recovered from pigs and only driven at 1400fps!

https://i.imgur.com/cArT9w1l.jpg

missionary5155
09-30-2022, 06:00 AM
A flat nose with the nose at least 1/3 of the bullet diameter. Cast weight heavy enough for complete penetration.

Concerned Aussie
09-30-2022, 07:41 AM
Anything in Australia that cannot be pacified with a well placed shot with a cast boolit from a 303 is probably going to eat you!

All of these cast boolits were recovered from pigs and only driven at 1400fps!

https://i.imgur.com/cArT9w1l.jpg
Wow . Super impressive.
What alloy is that ?
I have about 40kg of wheel weights.
25kg of bullet metal from northerns smelters.
& about 40kg of pure flashing lead. Any suggestions on alloy mixes?

Bad Ass Wallace
09-30-2022, 08:01 AM
Killed over 700 wild pigs with cast boolits with 303, 30.06 and 45/70. The very best alloy is one that won't strip in the rifling at moderate velocity. Most of those recovered boolits in the photo were with an alloy of just 2.5% tin (1:40) and the 30.06 with an alloy 1:30 at a velocity of 1720fps. Too hard an alloy at high speed will just punch through like a FMJ.

https://i.imgur.com/4aMC0cKl.jpg

Having said that, recent experiments with powder coated and gas checked 100gn boolits (cast with 92:4:4) in a 303/25 at 2500fps simply shatter when shot into a milk bottle filled with water. I gave some to a friend who shot pigs with them and reported huge wound channels and broken bones. The three pigs were all 'one shot' kills.

https://i.imgur.com/tXAKmXDl.jpg

lar45
09-30-2022, 12:21 PM
If your throat is worn out, can you seat the bullets longer to engage the rifling? This might save you a rebore job.
If you need a rebore, then 35 sounds like a great place to start. I'd make sure you could get dies for your anticipated caliber first though.
There was a guy on here that did a 405short, 303 blown out straight, Von Gruff I think, a little googling might turn up his notes. I think he did several variations on a Lee Speed Rifle?

lar45
09-30-2022, 12:23 PM
https://castboolits.gunloads.com/showthread.php?270931-The-400-Lee-Speed-project-rifle-(and-friend)&highlight=Lee+speed

Good Cheer
09-30-2022, 07:57 PM
Why not go for a very long very blunt boolit?

But then again and just curious for the sake of conversation, what necessitates changing the barrel you have?

Milky Duck
09-30-2022, 10:11 PM
in order to go forwards...look backwards..... ???? you say WHAT?????

go back to the beginning of the .303 British cartridge...it was black powder and a 220grn round nose projectile
you dont need to reinvent the wheel... find a big fat round nose above 200grns and push it along at pedestrian speed.... plenty of folks are doing it already,if your barrel isnt poked beyond usable...just keep using it.
at ranges you talking you dont need super accurate,just accurate enough to ensure 100% humaine shot placement.

BLAHUT
09-30-2022, 10:41 PM
Pure lead at about 1200 fps or a bit less, will do everything you are looking for. 220 grn will do very well in your old 303 if the rifling will stabilize ? May need to go to a lighter and shorter bullet ? With a good hit will but most everything on this planet down.

M-Tecs
09-30-2022, 10:53 PM
With pure lead or 40-1 I am not sure point shape plays a significant role since expansion tends to be very good above 1,200 FPS. Even at 900 FPS I got good expansion with 40-1 with a Lyman 454190 out of a 7 1/2 Colt 1873 on deer.

Bigslug
10-01-2022, 03:09 PM
If you're worried about whatever it is you're hunting squashing you into a thin, red paste, then quit screwing around with half measures and start with a .375 H&H.:lol:

Your proposed build limits are:

The magazine length of the Lee Enfield, combined with the neck length of the .303 case - if indeed your intention is to work with .303 brass as a canvas for a minimalist reworking of the brass. You want to keep your gas check and lube grooves contained within the neck of the case and not intrude into your powder capacity. Nose length and geometry are limited by what the action will feed.

The pressure limits of the L.E. action.

With that formula, you're stuck with a bullet that is as long as what you can push out of a .303, and probably aren't going to push it at a significantly different speed than the MK1 through MK6 215 grain/2000 fps loadings. You'll probably pick up a gain of 20-40 grains of bullet weight and maybe around .03" or so of meplat.

Having been involved in the creation of a number of Ackley-Improved versions of modern cartridges, as well as the forming of antique cartridges from more available parent cases, I will tell you that wildcats are a PITA, and that I doubt you'll see sufficient benefit from the above re-working of brass to make it worth that effort.

Having also seen a little 100-ish pound deer take a cast 405 grain .45-70 load that was bordering on a baby .458 Win Mag through the heart and not immediately fold, I would suggest you temper your expectations with the reality that no rifle round is a lightning bolt, and that animals will fall over when their brain runs out of blood. A few hundredths of an inch in nose diameter is not going to change the speed of that math significantly. A hard, heavy, flat-nosed .303 will penetrate straight - and plenty - along the path that you send it on. If that path is through pipes carrying the red stuff, you'll get your bag.

Winger Ed.
10-01-2022, 03:32 PM
Look at what designs the bullets have that are used for serious killing of dangerous game in Africa.
Bullets for the big Rigbys and Express rifles that have been around and done well for over 100 years.
They're big on round nose, or a small flat point, and heavy weights for the caliber.

I would work on accuracy more so than trying to be all scientific on the design.

dverna
10-01-2022, 07:38 PM
The Canucks have been shooting moose with the .303 for decades. Might not be the ideal caliber, but for a lot of poor folks that was all they had.

CIL...known as Dominion, made a 215 gr “Kling Core” bulleted round for the .303 when I was a lad in Canada. Not sure what is offered now.

I have the same opinion of wildcats as Bigslug. Mostly a waste of money but others love them.

Concerned Aussie
10-02-2022, 08:11 AM
Thanks so much guy’s. I believe the advice is leaning towards using the standard 303 cartridge! I have absolutely no problems with that at all .

Bigslug
10-02-2022, 10:27 AM
Cool!

One more thing I'd like to throw out at you that may help your thought process:

Those of us who grew up in the shooting community in the 1930's to the 1990's were raised in an era of soft-core, copper-jacketed, soft-point hunting bullets. These of course are designed to mushroom and many were known for shedding a lot of their weight as they did so, which compromises ability to penetrate. Therefore, most of us grew up with something like this generalization that was applied to the .30-06: anything lighter than 130 grains was a varmint bullet; 150-165 was for deer, and 180 and up was for the big stuff.

That same era also contained Roy Weatherby and his notions of energy transfer and "shock effect", which filtered their way down into handgun territory in the form of the largely debunked "stopping power" concept. What's turned out to be true of handguns is also largely true of cast bullets - the impact speeds are either not near (handguns) or barely above (fast cast rifle loads) the threshold of hydrostatic displacement being violent enough to destroy tissue much beyond the diameter of the bullet. With either, we're mostly trying to make an effective drain to let blood out and air in.

A lot of us have carried those old prejudices forward, but with the mono-copper bullets like the Barnes and tough cast alloys, the starting weight rule for ablative bullets simply does not apply anymore. The medium-to-large meplat with a harder, non-expanding alloy is an excellent compromise for creating a decent wound channel, maintaining accuracy when driven hard, and giving reliable penetration regardless of impact velocity:

305205

.45 ACP - 230 grains at 830 fps.

305206

130 grain .320" Martini Cadet at 1250fps for both bullets.

305208

135 grain 9x19mm at 1030 fps.

All of the non-expanding ones stopped after penetrating nine one-gallon plastic milk jugs full of water (the 9mm nearly made it into ten) - basically six feet. While none of this convinced me that my 1911, Glock 17, or my Australian Boy Scout rifle should be my first choice for elk hunting, it did convince me of that there's no reason those rounds couldn't do that very job were I hungry enough and applied the shot with enough care. The .303 is considerably more medicine than any of them.

Good Cheer
10-02-2022, 01:00 PM
Something I almost tried once upon a time with heavy soft cast sharp pointy boolits was a hollow point just deep enough to make the streamlined aerodynamic nose break off. Maybe some day.

GregLaROCHE
10-02-2022, 05:11 PM
Most former military rounds like 303, 30/06, 308, etc, are all suitable for hunting medium game. One might argue, that for some of the biggest animals in Africa, more power would make it easier.
However historically, many big beasts have been take by military calibers.

The most important thing is boolit placement. You can spend a lot of time working up a good round, but that needs to augmented with the same time at the range. Getting to be very accurate shooter is similar to playing a piano. You need to practice regularly. Riding a bicycle you can learn once in your life and always be able to do it. Shooting is a skill that needs to be maintained with regular practice.

Concerned Aussie
10-03-2022, 02:08 AM
Why not go for a very long very blunt boolit?

But then again and just curious for the sake of conversation, what necessitates changing the barrel you have?
It shoots ok , but has a dark ruff bore. I’m keen to try find a way to remove the rust as best I can !
That’s why the new barrel. I know cast needs a clean smooth bore to help prevent leading.

Concerned Aussie
10-03-2022, 02:21 AM
Made a bunch of 190gr gc fp .314
20ish .458 500gr r2 Lee pointy bullets to size down to .454ish in the Rossi 454 casull carbine & some 405gr Lee hollow base .458 to also try in the casull carbine . Just for experimenting sake.

30calflash
10-03-2022, 09:32 AM
Some great info regarding using an LE as a hunting rifle and candidate for possible re barrel to wildcat status.

Another one that may work is the 375 flanged chambering, it's been a while since I looked but the parent case may be a 303 and it being necked up to 375 would be an awesome round for use in the field IMHO.

Here's a short one on it: https://en.wikipedia.org/wiki/.375_Flanged_Nitro_Express

Duckiller
10-03-2022, 06:50 PM
Everyone should have a wildcat cartridge once in their life. There a plenty of new,current and older calibers that will do everything you want a gun to do with commercial ammo. I know this is a reloading forum but sometimes life interferes with reloading plans and it is nice to be able to run to the local gun store to buy a box of ammo just before they close so you can go hunting tomorrow. I have guns in wildcat calibers,common cartridges and very good but older, rarer cartridges and I will probably take #2 son's 6.5 Creedmore if I go deer hunting this weekend. Weather is to nice to hunt blacktails but having a rifle in the back seat lets us call it hunting and we will have a good time. May find some grouse or quail.

gunther
10-03-2022, 07:03 PM
Lube cast boolits with JB bore paste, and fire lap the rough bore. Can't hurt, and has helped other folks.

DougGuy
10-03-2022, 07:47 PM
Lube cast boolits with JB bore paste, and fire lap the rough bore. Can't hurt, and has helped other folks.

+1 on JB bore paste! I got a bottle that was broken nearly in half, as a result it had sat on a shelf in the LGS for ehh 20yrs? I got it, poured all the oil off and dug the paste out with a wooden stick. I boiled the crayon lube off 50 cast LSWC boolits, greatly over flared the cases, seated boolits just low enough that I could pack the lube groove manually with the paste, then seated them the rest of the way and crimped the flare off the case.

I fired these with 8.0gr Unique through a Ruger 45 Colt BH and man what a DIFFERENCE!! The grooves were noticeably smooth and shiny polished and the gun went into 1" groups at 15yds. That was in the 1980s and I didn't know diddly squat about fire lapping I "heard" about it and took a WAG at how to do it and it worked. Couldn't touch the gun for fear of rubbing off the bluing, it was a MESS of gritty oily residue but it cleaned up nicely.

Concerned Aussie
10-04-2022, 02:16 AM
Lube cast boolits with JB bore paste, and fire lap the rough bore. Can't hurt, and has helped other folks.
Very interesting indeed & the exact advice I was hoping for. Is there different grits that I should be looking for or just straight up JB bore paste ?

Concerned Aussie
10-04-2022, 02:45 AM
305294
Hopefully these pictures upload!

Concerned Aussie
10-04-2022, 02:58 AM
Is there a way to get a rough gauge of bullet hardness???
I just jumped in and used up a mix of ingots that I made up years ago .
I water quenched them & they make a tink sound . I believe I was was aiming for a bhn of 13-14 ish . But I don’t really know what I’m doing . Is there a drop test I can do ?? I do own a Lee hardness tester , but can’t find the shell holder thing. Any suggestions???

Edward
10-04-2022, 07:52 AM
This can probably be very simple, but also very complicated to get it right .
Knowing I need a new Barrel for dedicated cast boolit hunting / shooting . With my beloved 303 Lee Enfield sporter , I have a few options on the table!
Option 1 Keep it 303 caliber & use what I already have.
Option 2 use a wildcat of .30 or 35 cal . Because of the throating options available to better suit cast boolits, ie wide rnfp .
If hunting & killing performance from cast is basically meplat area , sectional density, weight & velocity & possibly twist rate . “ isn’t going to 35 cal the obvious choice “ ????
I’m sure 303 is very nostalgic & quite capable! But very limited when it comes to components especially off the shelf ones.
If hunting ranges are mostly sub 100 yards & a long shot is 150 y .
Should i base my boolits & cartridge combination around the biggest boolit that will fit / feed in my action ?
This is for large game & close range .

Easy 45/70 mice to buffalo's/Ed

Edward
10-04-2022, 07:55 AM
Is there a way to get a rough gauge of bullet hardness???
I just jumped in and used up a mix of ingots that I made up years ago .
I water quenched them & they make a tink sound . I believe I was was aiming for a bhn of 13-14 ish . But I don’t really know what I’m doing . Is there a drop test I can do ?? I do own a Lee hardness tester , but can’t find the shell holder thing. Any suggestions???

Yup get one, water quenched depending on alloy is probably BHN 20-25 I use a Cabin tree tester more accurate and alot more cost ! The Lee I started with but harder for me to see/use. Ed

Concerned Aussie
10-05-2022, 05:18 AM
Yup get one, water quenched depending on alloy is probably BHN 20-25 I use a Cabin tree tester more accurate and alot more cost ! The Lee I started with but harder for me to see/use. Ed
I found the Lee tester hard to use back in the day also.
Yep your right about the 45/70 . I got a 454 casull Rossi carbine & it’s fantastic.
Basically a smaller handier mini 45/70 .

Earl54
10-05-2022, 07:06 PM
If your throat is worn out, can you seat the bullets longer to engage the rifling? This might save you a rebore job.
If you need a rebore, then 35 sounds like a great place to start. I'd make sure you could get dies for your anticipated caliber first though.
There was a guy on here that did a 405short, 303 blown out straight, Von Gruff I think, a little googling might turn up his notes. I think he did several variations on a Lee Speed Rifle?

That 303Case blown out straight is basically a 40/50 sharps straight, that is how i get my cases, for an old rebarreled high wall winchester

GregLaROCHE
10-06-2022, 11:59 AM
Yup get one, water quenched depending on alloy is probably BHN 20-25 I use a Cabin tree tester more accurate and alot more cost ! The Lee I started with but harder for me to see/use. Ed

I agree with you about the Lee tester not being all that easy to use. I often think about upgrading to a cabin tree tester. For anyone considering the Lee tester, consider paying extra for a Cabin tree. I wish I had.

Concerned Aussie
10-07-2022, 07:57 AM
:drinks:

Ramjet-SS
10-07-2022, 02:01 PM
Wide flat nose .70-.85 caliber meplat diameter. Tissue displacement deep penetration. This has worked outstanding for me. Of course truth be told I am fan of LBT WFN and LFN boolits for hunting game. Alloy is not important in this case exception would be hard driven brittle boolits. The faster you drive WFN the more soft tissue disruption. Much this has to do with what you can get your hands in for alloy and moulds. Pointed boolits need the correct alloy for the velocity range.

Good Cheer
10-07-2022, 06:18 PM
The best way to go I ever came up with was to sit down with pencil and paper to calculate rates of displacement in cubic inches per second to decide upon the diameter, boolit design and weight and velocity to be used, a process that inevitably produced my wildcat, custom dies from RCBS, a Ruger No.3 with custom barrel and stock. And guess what, wow, it killed deer.
:drinks:

jonp
10-07-2022, 07:11 PM
Those of us who grew up in the shooting community in the 1930's to the 1990's were raised in an era of soft-core, copper-jacketed, soft-point hunting bullets.

Not sure how many whitetail and bear not to mention hogs and moose were taken with the original Core Lokt but I will always use it for meat hunting. It just works.

BLAHUT
10-07-2022, 07:45 PM
It shoots ok , but has a dark ruff bore. I’m keen to try find a way to remove the rust as best I can !
That’s why the new barrel. I know cast needs a clean smooth bore to help prevent leading.

Try running 100 rounds of military surplus .303 through it in a practice session, may smooth out your bore and help to clean it up some ?

Concerned Aussie
10-07-2022, 08:19 PM
Try running 100 rounds of military surplus .303 through it in a practice session, may smooth out your bore and help to clean it up some ?
:drinks: . After thinking about for a moment! At current prices + range fee’s that’s 1/3rd of a new barrel! Just saying!��