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abunaitoo
02-19-2008, 05:46 AM
With the load I'm using, I don't think I really need a metal gas check. I tried shooting without a check on and got lots of leading. No leading with a check.
I was thinking of a flat gas check punched out of milk carton cardboard. I would stick it on with hot glue, dip lube like I do with metal checks, and size when I need to in the Lee sizer.
With the price of checks going the way it's going, if it would work, it seems like a cheap alternative.
Has anyone tried something like this?????

Bass Ackward
02-19-2008, 07:52 AM
Yes. You have an idea there that can work for you, but plastic from coffee can lids is better. You can buy precut wads too, but usually not enough over a GC.

Why? Take a knife and sharpen it real good. Feel it. Then cut into your cardboard milk container. Then feel your knife blade again. What do you think that will do to rifling under pressure?

randyrat
02-19-2008, 08:55 AM
I've been playing around with a (some sort of wax GC soft) I think i bought them from Junior. Sorry don't have a link right now. Cold weather set in real hard and stopped experimenting. I shot a few with no leading out of a 30-30 using a Plain base 130 and a 170 gr GC design wthout a check gr 6-8 grains of Unique. It was so cold when i shot i couldn't go for any accuracy. These were red hard wax of some sort, thin sheets. One could make hundreds of them for very little money. I'll bet you could make these out of a stiff lube to do the same thing. I'll work on some more loads when the weather gets better.

1Shirt
02-19-2008, 10:43 AM
Bass, You say that the milk carton wad is hard on rifling, and I am willing to accept that based on your analysis. That said, what is the wear factor with the plastic wads from coffee can lids, and also is there a plastic residue with these. Lastly, will these plastic wads work on blts designed for GC's, or just on regular plain base blts. Will try anything once, twice if it works out!
1Shirt!:coffee:

blysmelter
02-19-2008, 11:48 AM
Cardboard wads have been used for ages with BP-cartridges, never heard of any worn-out barrell.

Johnw...ski
02-19-2008, 12:11 PM
I had an old friend who would shoot at the range with an old 38-55 Winchester single shot. He would show up with his rifle and one brass cartridge and reload that one cartridge all day. He used cardboard discs he punched out of a corn flakes box to hold the powder in place and could shoot one inch groups more often than not, and this was done at two hundred yards.

I can only imagine what he could have done if he hadn't worn out his barrel with cardboard.

John

yarro
02-19-2008, 12:33 PM
You have to make sure that the cardboard does not contain recycled cardboard as there may be abrasive contaminants in the cardboard. My brother works at a box factory and said that the parts wear faster in the machines that make boxes out of cardboard that contains recycled paper or cardboard than the machines that use virgin cardboard.

-Yarro

yeahbub
02-19-2008, 01:28 PM
Johnw...ski, I understand what you mean. I too mourn the deterioration of such exquisite barrels to a mere .5 MOA at 200yds. Woe is me! Drat! Alas and alak!!! :-D

. . . . . Oooookay, where was I, oh yeah. . .

What Bass Ackward said about a keen edge being worn by cutting paper is true. I worked in a factory where cutting corrugated cardboard was a necessity and found that a freshly honed blade lost fineness of edge pretty quickly, BUT, once the ever-so-delicate edge was worn, my knife maintained a useful edge for some time and wore more slowly before needing to be resharpened. The angles on the edges of the lands in a barrel are close to 90deg and the corners are not of a whisper-thin delicacy that a razor edge has. The corners in both cases will wear off until they reach equilibrium between the forces trying to wear them away and the strength of the corner shape. A minor amount of polishing through use in barrels results in a shape that will be there for a long time to come. The point made about abrasive contaminants in recycled paper is something to be considered. To avoid this, I make my card wads from paper used in food grade products like cereal/pizza boxes. Certain types of card stock works well, since the recycled papers will wear it as a badge of honor that they're saving the planet, hence warning me to not buy theirs.

Blammer
02-19-2008, 01:38 PM
maybe the cheap material the BP guys use glued in place with a litte lube on it.

of course a .018 ¢ a GC you gotta be real frugal to wanna do better than that...

Naphtali
02-19-2008, 02:02 PM
According to a friend whose business is making, repairing, and resharpening slitter blades, cardboard and other paper products are among the most abrasive materials to cut.

Parenthetically, I believe that many custom knife makers test their blades by a barnyard Taber Wear Test -- that is, counting the number of cardboard or manila hemp rope cuts that occur before [a specified] dulling occurs.

Were waxed cardboard concentric with centerline of bullet, and with zero overage, I believe the gas check would do what you want done.

Castaway
02-19-2008, 02:43 PM
When loading my hunting loads for my Trapper (45 colt) I've found a waxed cardboard wad is a significant help. By placing the wad on the powder (100% load density) the group size is cut in half.

drinks
02-19-2008, 03:42 PM
Several people have used COW, corn meal or grits on the powder and eliminated leading as well as polishing the barrel.
I do believe all of them used uncooked product, I cringe to think of topping the powder off with some hot, buttered grits! ;D

45 2.1
02-19-2008, 04:02 PM
of course a .018 ¢ a GC you gotta be real frugal to wanna do better than that...

You got some gas checks for sale at that price.......??????????? BTW, that is about 55 1/2 gas checks for a penny. I'll buy all you got for that price.

JohnSmiles
02-19-2008, 04:33 PM
You got some gas checks for sale at that price.......??????????? BTW, that is about 55 1/2 gas checks for a penny. I'll buy all you got for that price.

I will take 5k in the following calibers:
Hell, at that price, just send me 5k in every caliber you have to be safe.
:drinks:

I think there was a little mistake.
.018 ¢ should have been $0.018, or expressed as 1.8¢.
Which is still a good price, btw.

:-D

Blammer
02-19-2008, 04:52 PM
one cent is .01¢

one point eight cent is .018¢

right?

or $18.00 a thousand?

is my math holding up?

Ok, I was off a bit, the Gator Check group buy for 30 cal was $43.00 for 2,000 shipped sorry... :( or .0215¢ each.

of course if anyone wants to pick up at my house and save on shipping come on by! lol

Blammer
02-19-2008, 04:57 PM
as I think about this you guys are dang scary on how cheaply you want to shoot!

and the scariest part is! IT'S RUBBING OFF ON ME!

:) :) :)

45 2.1
02-19-2008, 05:20 PM
one cent is .01¢ No,1 cent = $0.01

one point eight cent is .018¢ No, it's $0.018

right?

or $18.00 a thousand? This is better

is my math holding up? Nope, it's not.

w30wcf
02-19-2008, 05:42 PM
Blammer,


Ok, I was off a bit, the Gator Check group buy for 30 cal was $43.00 for 2,000 shipped sorry... or .0215¢ each.
Easy mistook to make. When putting a . in front, that means less than number preceeding. 2.15 cents would be correct (2.15 x 1000 = 2150 cents / 100 = 21.50). If you eliminate the cents sign, .0215 each would be right (.0215 x 1000 = 21.50).

I have found that a .06" thick LDPE (low density polyethylene) wad under a plain based bullet will give accurate shooting and no gas cutting / leading at 2,000+ f.p.s.

w30wcf

Leftoverdj
02-19-2008, 06:29 PM
Beware the SofChek (Trade name of the red wax sheets)! They will melt in summer heat and kill your loads deader than a hammer.

Black Jaque Janaviac
02-19-2008, 06:52 PM
I'm all for saving money, but I don't like to take on a whole lot of hassle in the process. If it's a hassle I don't mind doing - no problem. On the other hand, if it is a pain in the rump - then I'd rather spend the money.

Cutting a cardboard wad and trying to glue it to the bottom of a bullet, concentrically, seems like it might be a lot of trouble. Maybe not, believe it or not I don't mind paper patching bullets, but then for those I'm not trying to do large quantities either.

What if you dipped a GC bullet into a pot of melted hot glue (or any other liquid material that will set up), let it set, then run it through a sizer?

Scrounger
02-19-2008, 07:34 PM
How does this sound? After you've dropped the powder, take one of those cans you spray Styrofoam insulation with and fill the case, then seat the bullet. Seriously, it just might be doable with straight wall cases...

LIMPINGJ
02-19-2008, 07:35 PM
To stick a card wad to the base use your caselube pad. Just touch the base to the pad then the wad will stick th the base. The stuff from the office supply that you wipe your finger in the turn pages might also work.

Bass Ackward
02-19-2008, 07:36 PM
Bass, You say that the milk carton wad is hard on rifling, and I am willing to accept that based on your analysis. That said, what is the wear factor with the plastic wads from coffee can lids, and also is there a plastic residue with these. Lastly, will these plastic wads work on blts designed for GC's, or just on regular plain base blts. Will try anything once, twice if it works out!
1Shirt!:coffee:


1Shirt,

Every single thing that you put down a bore has some abrasive quality under pressure. But I use poly shot buffer and have no plastic build-up or wear. The film that remains seems to act as lube for the next round.

I suspect that anything soft would need a full bullet base for support, but plastic will expand greatly under pressure much like a shot gun wad. Never tried it on a GC design minus the check though.


Blyssmelter $ JohnW,

Type of cardboard is everything. Same as paper for paper patching. 40 years ago I shot the rifling virtually out of a barrel cause I didn't know enough to use the right paper. Wasn't a very economical endevor.

But .......... in this world of high raw material costs and multiple vendors for "just in time" inventory use, who knows what kind of cardboard is delivered to that that cerial factory. And what it is made out of today, tomorrow, next week? Recycled, or not?

Would I risk it? No, but it's still a free country.

felix
02-19-2008, 07:53 PM
No, Art, no liquid chemicals allowed. The solvent contained therein WILL react with the powder, in time anyway. It might even affect the burn rate when not fully evaporated as it would be when capped with boolit. Just too dangerous. ... felix

Blammer
02-19-2008, 08:14 PM
45 2.1 your funny!

How do you write it with the ¢?

leftiye
02-19-2008, 09:50 PM
I like the version where you melt the wax on the top of a manila folder leaf and punch out wads after freezing. Use castor wax, maybe carnauba. Set the whole thang paper side down in yer cases to keep the wax outta yer powder. Not too clear yet on how to fasten it to the back end of a boolit in a bottlenecked case (might not work at all if below the shoulder anyway - even if fastened on). I've only used this kind of thing in muzzleloaders so far. Should be fine in all straight cases though. Variation is to cut correct sized wads fron 1/8 or 1/4 inch thick felt shotgun wads (feltan bluestreaks) and saturate them with melted wax.

Tom W.
02-19-2008, 10:34 PM
"What if you dipped a GC bullet into a pot of melted hot glue (or any other liquid material that will set up), let it set, then run it through a sizer?"



Then you would get a wad of bullet lube that would take the place of the gas check. I tried it with the cast .357 bullets I just cast. I rolled them in JPW, sized them in a Lee sizer, and re lubed them with LLA. Where the gas check would have gone, there was a nice blob (sized, of course) of lube.

Black Jaque Janaviac
02-20-2008, 07:30 PM
Then you would get a wad of bullet lube that would take the place of the gas check.


Hey great! The next question is, "will that wad perform similar to a GC?" And if the bullet lube does not perform as an adequate GC, could another material be used instead? I'm thinking of some kind of glue or something.

DLCTEX
02-20-2008, 08:39 PM
It seems to me that a bore diameter check of cardboard or wax, etc. if placed on a gas check boolit would be folded over the gas check and cover less than bore diameter. In the case of wax, it may be extruded to flow over to the walls of the bore by pressure, but I can't see the cardboard check working on any thing but a flat base. DALE

Junior1942
02-20-2008, 08:47 PM
Buffalo Arms sells press-operated cardboard wad punches in many diameters. They're higher'n a cat's back, but they work very well indeed. I use one to make 44 mag overpowder and overshot wads for my 44 mag bumble bee loads.

If somebody wants a few to test, send me a SASE.

softpoint
02-20-2008, 09:21 PM
I might experiment with plastic. I know there are concerns about the plastic sticking to the inside of the bore, but not only are shotgun wads plastic, so are the muzzleloader sabots, and they are responsible for gripping the rifling. I know shotguns and muzzleloaders operate at lower pressures than some of our cast bullet loads. However, there is the Remington accelerator ammo that does operate at high pressure, high velocity, and has to spin the projectile. It has a plastic sabot as well, although Idon't know if it is a commonly available plastic.
Maybe a disc about 1/16 to 1/8 inch thick (depending on the space over the powder) I have a lot of things plastic laying about from coffee can lids to old tackleboxes and might even steal a plastic food container out of the kitchen!
What do others here think? I for one would like to get away from gaschecks without giving up performance, they ARE getting costly, and it appears availability may get spotty, as Midsouth has .35 cal checks backordered right now.:brokenima:

mooman76
02-21-2008, 12:29 AM
Plastic sabots used to void the warrentee on ML's until they realized after time that they didn't do any harm!

softpoint
02-21-2008, 09:37 AM
I just saw some plastic discs with felt glued on one side that are made to reduce friction, made to put under heavy objects to slide them around on the floor. I think I'll cut some discs out of one of them and see what happens

1Shirt
02-21-2008, 10:17 AM
Just a wild thought, or maybe a wild hair, but has anybody tried those little round cork stick ons that are made to keep stuff from scaring furniture.? They come in a number of sizes and have an adheisive back.
1Shirt!:coffee:

redbear705
02-21-2008, 10:39 AM
How about some good old fashioned waxed paper for straight walled cartridges?

Ball it up and seat on top of powder!

Thin-plentiful-CHEAP!

JR

now if it will only work :)

mroliver77
02-21-2008, 08:08 PM
For plinking boolits I lubesize in the Lyman with a stiff lube and let the lube fill the gascheck shank up with lube. I looks like a wax gas check. I havent done any comparison tests but will when it warms some. They do SEEM to shoot better than the TL or handlubed ones.
J

Blammer
02-21-2008, 08:37 PM
when GC's get scarce I'll be shooting plain base, or find someone to make em out of spent 22 cases.

randyrat
02-21-2008, 08:48 PM
Beware the SofChek (Trade name of the red wax sheets)! They will melt in summer heat and kill your loads deader than a hammer. Thanks for the warning

codarnall
02-24-2008, 07:18 AM
With the load I'm using, I don't think I really need a metal gas check. I tried shooting without a check on and got lots of leading. No leading with a check.
I was thinking of a flat gas check punched out of milk carton cardboard. I would stick it on with hot glue, dip lube like I do with metal checks, and size when I need to in the Lee sizer.
With the price of checks going the way it's going, if it would work, it seems like a cheap alternative.
Has anyone tried something like this?????

I hate it when I see shot up computer mother boards. The circuit boards would make seemingly good checks because they are layered with wires and are very strong. They must withstand the high temps of wave soldering techniques. The resin withstands very high temperatures and is a great buffer between the burning powder and the lead. Great use for them too.

rbstern
02-24-2008, 01:50 PM
What about aluminum foil, used in a way similar to paper patching?

Red River Rick
02-24-2008, 01:58 PM
I hate it when I see shot up computer mother boards. The circuit boards would make seemingly good checks because they are layered with wires and are very strong. They must withstand the high temps of wave soldering techniques. The resin withstands very high temperatures and is a great buffer between the burning powder and the lead. Great use for them too.

That would be the last thing I would want going down my bore.

The combination of resins and materials used for making phenolic boards is "EXTREMELY" abrasive.

I have machined a lot of phenolic and this stuff will wear down "Solid Carbide" end mills in no time. I really don't think this material would do any barrel any justice, probably more harm than good.

RRR

JRR
02-24-2008, 03:32 PM
At the farm supply store, in the bee keeping section, they have bees wax foundation sheets. Some are pure bees wax and some are a thin plastic sheet with the bees wax coating.

Right now, I am experimenting with using a spent case, slightly flared, and then the mouth sharpened with a de-buring tool to punch out wads with the plastic foundation sheets. When the weather clears up enough, I'll do a work-up, with chrono and gc as well as plain based using a 357 winchester which will allow enough velocity for real results.

codarnall
02-25-2008, 07:07 AM
Is it abrasion that wears out the carbide tools or is the heat caused by the friction on the tool itself? I would not call nylon abrasive but at improper feeds the tools will smoke.

yeahbub
02-26-2008, 06:32 PM
Codarnall, if you're talking about using circuit board material, do you know that it's made of a fiberglass material? It's very abrasive. When I worked at Cincinnati Microwave, one of the highest tooling consumption rates was for the little drill bits used to drill holes in circuit boards and they were carbide! There was a time when fiberglass ramrods were popular (late '70s) until people found they were visibly wearing the rifling out of the muzzle ends of their barrels.

codarnall
02-26-2008, 07:33 PM
Codarnall, if you're talking about using circuit board material, do you know that it's made of a fiberglass material? It's very abrasive. When I worked at Cincinnati Microwave, one of the highest tooling consumption rates was for the little drill bits used to drill holes in circuit boards and they were carbide! There was a time when fiberglass ramrods were popular (late '70s) until people found they were visibly wearing the rifling out of the muzzle ends of their barrels.

Ok, one thing the US Army determined the abrasion problem was to to the dirt, good ole dirt! The dirt that stuck to the soft rods! QED

abunaitoo
02-27-2008, 12:30 AM
What about a styrafoam egg tray????
Could be glued to the base, then dip lubed.
Reason I brought this up is because it seemed to be a waste of gas checks with the load I'm using.
According to those who should know, I really don't need a gas check. Just lube and load.
I tried it and got lots of leading. No leading with the gas check.
My thinking is if I have something to keep the lube where the gas check sit, it might help stop the leading. Also keep the flame from touching the lead.
Don't want to use any fillers. I've tried it and didn't think much of it. Besides my load doesn't seem to need a filler.
Does this make any sense????

looseprojectile
02-27-2008, 01:42 PM
You guys got my brain in low gear.
Now, why not use the pithy paper egg cartons to punch out discs of groove diameter?
Could soak the carton in Bear grease or any lube, grease , wax, before or after punching. Wax of some kind might be best, to not contaminate powder. Redbear's wad of bunched up wax paper sounds like it may work also if you could use filler.

Think I may try some in the .357 or 40 65.
Will try in straight cases first and not worry about sticking them to the boolit.
Life is good

Leftoverdj
02-27-2008, 08:52 PM
Most every thing mentioned has been tried repeatedly and failed to some degree. A gas check has to seal the gases behind the bullet to work. That gets really difficult when you are trying to shot a GC design without a check that fits around the shank. Plain base designs are a bit easier, but I've only been able to get a limited improvement and that with fairly thick disc cut from an offset printing blanket.

I suspect that a good plastics production man could make workable GCs along the lines of the gas seals that were used in shotshells just before the advent of the one piece wad. I've seen such a product for sale, but since the maker did not know enough to say which .45 caliber he was offering I suspected he did not know enough to make a workable product.

mroliver77
02-28-2008, 12:28 AM
I was wondering if gaschecks could be injection molded out of the type of plastic used in the .30 cal sabots. Mebbe I will do some experimenting in that direction.
J

Leftoverdj
02-28-2008, 01:55 AM
I was wondering if gaschecks could be injection molded out of the type of plastic used in the .30 cal sabots. Mebbe I will do some experimenting in that direction.
J

They sure mould #11 percussion caps for toy pistols which are similar in shape. That plastic won't take enough heat, though. I'd suggest a much thicker base than metal GCs so the skirts only have to position the bullet, and the base can take the pressure.

If you have the skills and access to the equipment, go to it. There's certainly a market.

Baron von Trollwhack
02-28-2008, 08:51 AM
FWIW, my little old timey ticket puncher tool knocks out perfect round holes at .249", almost groove diameter for my 25-20 WCF. The "plan" is to try them as a card board GC/fouling scraper by using them over loads where there is no possibility of them falling through the neck due to loading density. Although I have two heaping tablespoons of the nicest little holes ready, twenty-nine other projects are ahead of this.

I do note that you can get a cheapo set of RED CHINESE hand punches from harber fright ,grind out diameters a little as required and make your own experiments up. BvT

fornra
02-28-2008, 09:58 PM
I have used a cardboard over powder wad that I cut from a Natural Lite beer box in my 45/70 Marlin with good results. I don't think this would help with a bottleneck cartridge though.
I just take a 7/16" hole punch and cut them out then push them down on top of the powder with a 7/16" steel rod, then add enough plastic shot buffer to fill the case to the bottom of the seated bullet. With this settup the powder gasses do not melt the base of the bullet and it also keeps the powder charge where it needs to be.
I would also suggest tumblelubing them with Lee alox on top of your regular lube, it has helped me at times.

yeahbub
03-03-2008, 05:51 PM
rbstern, now that you mention it, Ross Seyfried speculated as much in an article he wrote ten or fifteen years ago in which he also wrote about paper patching .30 cal jacketed bullets for use in 8mm. It's pretty easy to get copper shim stock in various thicknesses. I'd expect that patching a cast bullet with soft .001 or .002 thick copper would work quite well. It would have to be done in such a way as to get the patch to let go of the bullet easily and reliably, since it doesn't seem likely to get it to adhere as well as a jacket would. Maybe fold the edges over the heel instead of twisting a tail on it, so the escaping gasses would strip it off when it exits the muzzle. From what I've read, aluminum foil increases the wear rate in the barrel, due to the existence of aluminum oxide on the foil's surface, so aluminum ought not to be used. Some people are using it as gas check material, but that has a plastic coating on one side. The jury's still out on that one, but I'm not doing it. Thanks for reminding me of that idea. I just may go for it.

Alferd Packer
06-08-2019, 12:36 AM
Old thread but still interesting.
I thought maybe a dab of hot glue cast on the base of a bullet would suffice to act as a gas check to protect the bullet base.
I think a damp paper cylinder rolled on the bullet maybe one and a half wraps like a paper patch would be installed, but used as a coffer dam projecting far enough past the bullet base to hold a dab of hot glue till it became solid on the bullet base. The paper could then be pulled off leaving a cast in place gas check. I thought a damp paper cylinder would not be glued onto the gas check.
I had also considered using a cut off cartridge case neck oiled or greased which could then be pushed off the bullet leaving the glue gas check in place.
Everyone has been brainstorming on this thread and i really loved reading their thoughts and ideas. Just trying to resurrect this wonderful article .

country gent
06-08-2019, 02:27 PM
Most hot melt glues are softer materials. a die made might form one in a reloading press that can be super glued to the bullet. a measured amount of glue on the punch face and run up into the die should form it very nicely.

MT Chambers
06-08-2019, 06:33 PM
All kinds of wads work with shotguns and BP pressure loads in rifles but hit it with 50K psi and things prolly change.

Alferd Packer
11-05-2019, 04:51 AM
11 year old thread, but still good.
How about a dot of glue from a hot glue gun, then left to set up, or how about a dip in hot wax, or maybe tumble lube, add a dot of paper while still wet.

longbow
11-05-2019, 12:14 PM
As MT Chambers commented above, at low pressure ~ 10,000 PSI things are much different than at 20,000 PSI and different again at 50,000+ PSI. Cardboard (nitro card) wads do a fairly decent job of sealing gases at shotgun pressures and plastic gas seals do a very good job but... when pressure get to the high end plastic shotgun wads can fail and that is at less than 12,000 PSI. Most handguns and rifles run at much higher pressure.

For straight walled cartridges, handgun or rifle and even high pressure you can use a regular gas check inverted under a PB boolit and that has been done by many people quite successfully.

I'd be leery of doing that with bottleneck cartridges because if the check gets below the neck it could drop off inside the cartridge then not exit the barrel and next boolit may meet a bore obstruction. Gas checks made of whatever should be firmly attached to the boolit so they cannot fall off into the cartridge.

Even "wax wads" have been used (and maybe still are?) in handgun cartridges as a cheap and simple gas seal to reduce gas cutting and maybe allow a little more pressure/velocity in straight walled handgun cartridges. This used to be available (maybe still is?) and looked like dental wax sheets. You simply pushed a sheet down over the case mouth after powder was dropped. These apparently helped but they did not replace gas checks. Cardboard has been used similarly by punching and placing cardboard disks into the case mouth after dropping the powder charge then seat the boolit on top. Again, while it helps protect the boolit base, it is not an effective seal replacing a gas check. Cardboard or plastic disks are not effective seals at 20,000+ PSI. They may help some but do not replace a gas check.

Consider that the gasses can and do "cut" lead so how would a much softer material survive? I got my lesson when I moved from PB .45-70 boolits to GC .30 cal in my .308. Using well cast Lyman 31141 GC boolits and using Lyman Cast Bullet Reloading Handbook data I loaded up my first batch of .30 cal cast boolits and went to the range. I couldn't hit an 8 1/2" x 11" sheet of paper at 25 yards! It took quite a few shots to get any hits at all and those were dead sideways! To qualify, I didn't have any gas checks and being used to loading hot PB boolit .45-70 loads for my Marlin and Siamese Mauser I didn't think not having a gas check in a moderate load would matter. It did!

It had been snowing a lot and the snow was wet and heavy. I could see the boolit tracks in the snow so did some digging. I found a few and they were smooth/rippled and shiny with hardly any lube grooves and no sign of rifling! Never seen that before. So, I loaded up some more and tried again. Same result. I wound up getting some gas checks then loaded up more with the same data. Now they worked quite well!

When you have a properly sized boolit and gas check installed that gas check is a hard barrier tightly sealed to the bore and it does what it is supposed to ~ keeps most of the gas behind it. There is a philosophy that boolit lube forms a "liquid gasket" at firing and while there may be some truth in that, if totally true then why don't wax disks act as gas seals? And they don't, I've tried with poor results and I think if they did then metal gas checks wouldn't exist.

You can certainly try the hot melt glue but I strongly suspect that not only won't it seal, you will get a mess in your bore and any glue left on the boolit base will act just like an uneven cast base leading to inaccuracy.

Even powder coating doesn't replace gas checks... or as far as I understand it anyway.

Granular filler can work quite well but that is a hotly debated subject and a technique all its own.

Something that does work is paper patching. It really isn't hard to do and will work with smokeless loads. If you are thinking of rolling a damp paper cylinder around the boolit to aid in adding hot melt glue then why not just paper patch? Lots of info on paper patching for both BP and smokeless here and it works! One caveat, you need boolits sized to about bore diameter then patch to groove diameter.

Standard boolits can be sized down though it is a lot of sizing. Depending on caliber there are commercial moulds available for paper patching especially in BP calibers, moulds for .30 cal. (N.O.E. has them) or you can order whatever size mould you want from Accurate.

No harm in experimenting with hot melt glue, cardboard discs or whatever if you want but most, if not all, of it has been done before and much posted on this site. Try searching for topics. I've seen posts on wax disks, cardboard disks, inverted standard checks, plastic checks, paper mache checks, half jackets of paper patch (I tried that one!) and a few others. A search and some reading could save you some time and powder.

Longbow

parkerhale1200
11-10-2019, 03:33 PM
Just a out loud thought.
Get a piece of good old hardwood.
Drill a hole thru it that is a bit larger than your boolit diameter.
Get some thick painters tape, the cheapest you can find(most aggressive glue)
The more expensive painter tape is easier to remove, that why cheapest.
now put the tape with the sticky side up on top of your block and place/press your boolit onto the sticky side move/drag it to the hole and press it thru the hole.
To avoid that inoing pain, use a small piece of inside your hand palm to press.
I don't own a lee push thru but perhaps there are some possibilities as well?

Hope this helps, best.

GONRA
11-10-2019, 06:50 PM
Longbow may be referring to IPCO graphited wax sheets sold decades ago. Couple years ago, GONRA found a box in my Junque Pyle.
(Tested 'em decades ago in full power 9 mm loads.) Gave 'em away to local Gun Club black powder CARTRIDGE shooter.