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kryogen
02-09-2014, 10:33 PM
What do you Cast/size your 9mm powdercoated bullets to?

(Dont tell me to slug my barrel, this is not the question. My barrel is 357 if you care that much.).

My question is how do you size, before, after, and to what diameter, and how much over your slug.

So answers I am looking for would be:

"I cast out of a 356 mold, and then PC, and then size to 357."
And honestly, this is probably what I am going to try to do. I'll cast some and then test 356, 357, 358....
Since 358 gives the occasional FTF, I guess that if 357 works I'll keep it there.


Cast out of a .356 mold(approx .3575), then powdercoat, and then size to .357?
or do you cast, size to 356, powdercoat, and keep it that way? or re-size to 356?
or what?

Since they tend to not lead, I guess pushing it at .358 is not a plus ?

Since most barrels are 357, why are 9mm plated bullets 355 or 356 anyway?

sparky45
02-09-2014, 11:01 PM
If you've slugged your barrel(s) you should have your answer. That being .001-.002 over your slugged value.

birdadly
02-09-2014, 11:31 PM
That's the answer for lead bullets, correct? I think it may be up in the air yet what the best size is for PC bullets. I believe everyone's still testing things on their own without any true answer. -Brad


If you've slugged your barrel(s) you should have your answer. That being .001-.002 over your slugged value.

A pause for the COZ
02-10-2014, 04:42 AM
I am in the middle of an experiment. I usually shoot my LEE 105 gr swc sized to .358 standard lubed in my 9mm and .380
They shoot just fine, but I would occasionally have a feeding problem. Figured it was happening with cases that the brass was just thick enough to cause a problem. At .358 I was not really giving it any room for varying case thickness.

So today, I cast up a few hundred more of them. I then ran them through my Star sizer at .356 with out adding lube.
With standard lube I could not do that as this squeezes the lube grooves to much.
With PCing, who cares I dont use the lube grooves for any thing any way. I wont re size them again after coating. I will just load them.

Each little experiment I try PCing the more I like it. Powder coated cast bullets work real well in my bullet feed die. And it may open up some more bullet options if we can swage them down and still use them.

Whats funny, for me Powder coating pistol bullets was not even on my radar. I only cared about the possibility of increasing the velocity on my cast 223 load.
Funny how that works.

http://i33.photobucket.com/albums/d66/Kelly2215/101_9121_zpsb4b64e6e.jpg

prickett
02-10-2014, 02:28 PM
What do you Cast/size your 9mm powdercoated bullets to?


Cast out of a .356 mold(approx .3575), then powdercoat, and then size to .357?
or do you cast, size to 356, powdercoat, and keep it that way? or re-size to 356?
or what?

Since they tend to not lead, I guess pushing it at .358 is not a plus ?

Since most barrels are 357, why are 9mm plated bullets 355 or 356 anyway?

I sized to .358 for traditional lead and have kept the same for PC. I may be able to reduce, but I already have the sizer.

popper
02-10-2014, 05:44 PM
I tried going down a thou. in 30/30 & 308, groups opened up a little. I cast, coat & Lee size. My 9 does fine with .357.

kryogen
02-10-2014, 08:46 PM
I guess I will just try a few at 356, 357, a few at 358, and report.

Plated bullets are 355 and 356.

xacex
02-10-2014, 09:05 PM
Short answer, .357 with a Lee sizer. Why, my guns will take them at that size, and I don't have a bigger size to try.

kryogen
02-10-2014, 10:23 PM
Before or after pc

mdi
02-11-2014, 01:28 PM
So far, I'm sizing my PC bullets to the same diameter as my cast lead; 9mm, .357", 38/357, 358", .44 mag., .431"...

After coating and cooking...

bangerjim
02-11-2014, 05:23 PM
I size B4 AND after PC on my 9's...............0.356.

Seems to work for my S&W 9.

Yours may be different.........slug that barrel!

banger

kryogen
02-11-2014, 10:04 PM
quit telling me to slug my barrel... this was not my question. my barrel is 357, like almost all 9mm barrels...

sparky45
02-11-2014, 10:28 PM
Maybe you shouldn't have asked a question. I have three 9mm guns and there isn't two alike in terms of bore. SLUG YOUR BARREL!!

prickett
02-12-2014, 12:23 AM
FWIW, slugging my barrels didn't help at all. I simply use .358" in ALL my 9mm's (which have a wide variety of diameters). Even the tightest leaded until I got to .358".

mdi
02-12-2014, 12:07 PM
quit telling me to slug my barrel... this was not my question. my barrel is 357, like almost all 9mm barrels...
I have two 9mm pistolas, neither are .357". "Most" don't apply to barrel diameters...
In your first post you supplied the answers you wanted, just read those.

Floydster
02-14-2014, 11:03 AM
I have four 9mm's none of them slug .357,( like almost all 9mm barrels)hardly, I don't know where you got that from.
None of mine slug over .356, two CZ's and two Springfields--just sayin.
Hence, I size to .356.

KTM400
02-14-2014, 03:32 PM
I have sized to .356 with mixed results. I sized at .358 with feeding / chambering issues. Had to seat to very short OAL. I have settled on .357. Good accuracy, no feeding problems and I don't have to keep track of what boolits were sized to what diameter for which barrel. You could do it that way using different colors for different sizes for different barrels. Too much effort for me. :wink:

kryogen
02-14-2014, 10:58 PM
Probably going to end up being 357. Waiting for my new mould and pc gun

totalloser
02-18-2014, 02:18 PM
I size 9mm and .357sig to .357" I size .38spl and .357mag to .358" I do this so that I can share my ammo with my buddies *without slugging their barrels* :). For me it is worth a little potential loss of accuracy to share with my buddies.

Boolits drop .358", get .001" pc +-.0005" and get sized after coating cools, usually before the alloy has time to precipitation harden.

Pricket- your description of leading sounds like a soft alloy issue to me. Like you are right on the edge of the chamber peak psi in lead tensile strength. PC should solve that issue since if the chamber pressure overcomes the alloy tensile, it still cannot gas cut which causes most leading. Getting adequate hardness for 9mm can be a challenge since it's a rather high pressure cartridge. I found I was only able to meet book spec on hardness with pure WW water quenched. For context I was able to go 1/4 to 1/3 ww to scrap (pure I think) plumbing lead for .45 since it's a much lower pressure cartridge.

Benjlan
02-18-2014, 04:45 PM
I am having good results at .3575 with a .356 barrel using lee 125gr mold not tl. I size after coating. So this puts me at .0015 over bore. I got this number by starting with a lee sizer and opening it up untill my fav Bullseye load worked. I have no idea what hardness my lead is but it is straight wheel weights. I use hf es method and bake at 400 for 10 mins in my 30 dollar convection oven. The barrel is in a Glock 34 and 17 and 19. So far so good.

popper
02-19-2014, 11:31 AM
Same size as for normal lube! Else they will tumble - but they still blew bigger holes in the 10 ring, as tested yesterday @ 7 yds. Some just tipped, some went sideways.

prickett
02-21-2014, 12:12 AM
Pricket- your description of leading sounds like a soft alloy issue to me. Like you are right on the edge of the chamber peak psi in lead tensile strength. PC should solve that issue since if the chamber pressure overcomes the alloy tensile, it still cannot gas cut which causes most leading. Getting adequate hardness for 9mm can be a challenge since it's a rather high pressure cartridge. I found I was only able to meet book spec on hardness with pure WW water quenched. For context I was able to go 1/4 to 1/3 ww to scrap (pure I think) plumbing lead for .45 since it's a much lower pressure cartridge.

I was using WW and water quenching my 9mm boolits (and using traditional lube). The jury is still out on my PC boolits as I'm giving them time to age harden after the cooking removed the benefits of water quenching.

totalloser
02-21-2014, 02:58 AM
Ah, not a hardness issue then. That should have easily gotten the hardness up there. I wouldn't worry much about waiting. I have been blasting merrily away using an even softer alloy than I was using for .45 shooting .40 cal PC which is pretty similar (to 9mm) in the way of chamber pressure and velocity. I'm sure I picked up some precipitation hardening, but I know *some* of the boolits I was blasting earlier today, I cast day before yesterday.

Sorry for the hi-jack.

Maximumbob54
02-21-2014, 12:50 PM
I started to size most of my 9mm bullets at .357" but my Beretta 92FS still demands .358" or I get a good buckshot looking pattern on the target. I did find the coated bullets sized at .357" also work in my .38's when sized at .357" while the lubed lead that was a BAD idea in the past. So just like sort of mentioned above, I'm finding that I enjoy this for more reasons than I started with and am finding new reasons to like it still.

mdi
02-21-2014, 01:11 PM
I am under the impression that powder coating negates any need for harder alloys. The coating protects the bullet from gas cutting and the coating will grip the rifling just fine...

w0fms
02-21-2014, 01:33 PM
Drops at .3575, PC, resize to .357. Good for 9mm and 380...

totalloser
02-21-2014, 01:38 PM
I think I might be seeing a pattern with tolerance and intolerance with sizing. Dunno if there is anything to it, but it sounds like when there is a need for .358" in a 9mm application it is in a conventional rifled barrel. I wonder if the polygon barrels are more tolerant of variations? This might be a new angle since casting for polygon barrels has been a contentious issue in the past, and with PC quickly catching on more people are going to be casting for them.

MDI: Sort of. With lubed, if the peak pressure overcomes the tensile strength of the boolit for long enough to blow out the lube, then gas cutting occurs. This is why books call for tensile significantly above max chamber pressures.

PC eliminates this issue entirely, but there is still another issue that will crop up if the chamber pressure is significantly higher than the tensile of the boolit: The chamber pressure vs friction against the rifling will deform the boolit. I suspect that the hardness can be about 70 or 80% the max chamber pressure and work fine so that is roughly what I am doing. But I have read about problems with too soft of alloy and too high of chamber pressure not working even with a good PC. The way I'm reading this is that the reason you can have softer than peak chamber pressure is that the bore friction cannot apply the full force of resistance against the chamber pressure and thus does not subject the alloy to that force. Effectively this force is a shear force, but lead is quite malleable and not prone to full shear failure.

Now before the books on thermodynamics come out there is a reason this can happen: The inertia of the boolit itself soaks up the difference in force, and the inertia will not be subjected to tensile forces. In short the inertia acts as a cushion to soften peak pressure forces against the alloy. But if I'm right (and real world testing has held this true) you can go significantly softer, but some hardness will be needed for "modern" high pressure cartridges such as 9mm.

Maximumbob54
02-21-2014, 02:27 PM
IMHO....

All of the above is a definite maybe. I got very excited when I made a .357 magnum load with soft scrap lead and got some pretty decent 15 yard accuracy from it. And then that very same bullet has yet to find an accurate .38 special loading. And yet all of my lubed lead bullets made from that exact same batch of scrap lead work just fine in .38’s but are just too soft for even mild magnums. I don’t get it. Someone once said there is a certain amount of black magic in casting and I think there is as well in coatings.

RP
02-24-2014, 01:12 AM
I may be off base on this but I think the first ? was more to if you would size your bullet like you would a plain lead and lube for a PC bullet or treat it more as a jacketed bullet because of the coating. I also agree with some of the other post some shoot good before coating others do not I lean towards of the slickness of the coating and maybe a better crimp or change in speed. So far I have been sizing to pre coating specs for mine but will be looking into other paths as this process continues. I am hoping for better performance out of lighter bullets in my 300 BO and using softer alloy in my heavies. Right now my problem is with soft 247grs I get bullets that deform on sizing and or seating. More shop time since hunting season has ended and my time can go for finding out what is going to work for me.

mdi
02-24-2014, 01:05 PM
Jes wondering if kryogen has slugged his barrel yet...

bangerjim
02-24-2014, 03:35 PM
Jes wondering if kryogen has slugged his barrel yet...

Don't even ask.............or you will pisssss him off again! HA..........ha.

banger

Elpatoloco
07-30-2020, 11:24 PM
I use a Lee 6 gang tc tl mould sized after powdercoating to .356. Its the only lee mould that I own or will ever own. After about 2000 slugs, the front cavity is junk. Fought it the whole time and just wrote it off. The slugs are good and I have no tubling problems out of anything they have been shot out of. In fact, they group quite nicely.

Im thinkin of ordering a quality mould of the same design.

poppy42
07-31-2020, 12:04 AM
I size all my 9mm to .356 with zero leading an excellent accuracy. I cast and shoot Lyman 356402 -120 grn, RCBS 09-115-115 grain, Lee tl-356-2r 124grn, Lee tl-356-tc 124 grn, and Lee 356-2r 126 grn. I don’t powder coat my pistol Boolets. The tumble lube Boolets get Ben’s Liquid lube, And the conventional lube bullets get Ben’s red. I would say the Boolets dropped From the R CBS mold are the most accurate followed closely by the Lyman 356402 And the Lee 356-2r. But the accuracy out of any of them is more than acceptable. I’m Talkin same hole accuracy. At least it’s a distance is my old eyes can see.
Oh and I hate autocorrect !!!!!!!

fredj338
07-31-2020, 12:50 PM
quit telling me to slug my barrel... this was not my question. my barrel is 357, like almost all 9mm barrels...

Not sure where you think most modern bbls are .0357", my Glock bbls are not even 0.356.
I size all my PC after coating to 0.356", they shoot fine, no leading, very good accuracy in several 9mm, including my match bbl 1911 with conventional rifling. I used to run 0.357" but had issues in some guns with mixed brass chambering. So pretty much 0.356" for everything.