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Hang Fire
02-21-2012, 05:03 PM
A good read as to what it took to produce the holy black in vast quantities I found interesting for had no idea as to what was invloved,

Last night I was browsing and came across “History of the Confederate Powder Works” so downloaded as an EBook to Kindle. Have read some accounts as to the works furnishing gun powder to the Confederate forces of unusual high quality and sufficient quantity, whereas it was one war material the Confederate forces never lacked for. But had not given thought as to how this was accomplished.

But as I started reading, I had no concept as to the size of the works at Augusta, Georgia and how the powder was actually produced. At that point in time, it was the most modern powder works and 2nd largest in the world. What makes that more amazing is they had no experts in the field, no detailed written material as to construction of the works or qualified workman experienced in the making of powder.

The men in charge had to start from the ground up on a very steep learning curve, but learn they did. The works stretched for two miles along both sides of a canal, every aspect of the care for safety incorporated in the construction, insured at least 1,000 feet between buildings where explosions might be probable. To prevent sparks, extensive utilization of copper was used, workmen in the drying and granulation buildings had to wear rubber shoes on the floor where compacted sawdust was utilized There was only one minor explosion in the powder production areas proper and a major one (15 tons went up) where the powder was stored for packing prior to shipment. But here too, the forethought for safety contained the explosion to that one place of storage as all other storage buildings in the area were well separated from one another.

Where the actual production of the powder in such volume is described, it shed a light on black powder I had never even considered as to what was involved in such an undertaking. As sufficient Willow for charcoal could not be obtained, it was found Cottonwood proved to be equal as to quality. The procedure for making the purest charcoal involved a retort distillation process where the combustible gases were then piped to supply supplemental fuel for heating the retort cylinders, boilers, wood drying kilns and powder drying heat. (hmn, renewable energy fuel in 1861) The process for refining an inferior grade of saltpeter to remove all impurities was very complicated, but the resulting end product was the purest saltpeter for gun powder in the world.

When foreign dignitaries visited, they could not believe how modern the works and actual methods of production were. An Englishman from the large powder works in England was amazed how far ahead the Confederate powder works were as compared to their own.

The works produced millions of pounds of powder. Another thing I was unaware of, was they manufactured thousands of hand grenades using the finest quick burning powder dust and a self igniting timed fuse. Don’t recall reading of hand grenades used in the civil war, perhaps they were called bombs and I never made the connection.

I found it fascinating reading and have only touched on very few things contained in the publication.

Can either be downloaded as a file or read online.

http://www.digilibraries.com/ebook/107402/History_of_the_Confederate_Powder_Works/

Carolina Cast Bullets
02-21-2012, 05:13 PM
For those who want to know, all that remains
of the Confederate Powder Works is a reasonably tall chimney/stack still
remaining on the banks of the Augusta Canal. The remaining buildings and
magazines have since been either razed or allowed to disintingrate to nothing.
The property was later used for textile mills, two of which still operate on
electricity provided by water powered generators. The power to run these
generators is provided by the Canal.

I know, I live in Augusta, GA area

Jerry
Carolina Cast Bullets

Hang Fire
02-21-2012, 06:14 PM
Very interesting, thanks for sharing and posting.

IRRC, had read after the war the Union had destroyed the works for the most part. But they took all captured artillery powder and used it for years afterwards during gun practice.

TXGunNut
02-21-2012, 09:57 PM
Good review, interesting indeed. Just another chunk of history most folks overlook. Thanks.

beagle
02-21-2012, 11:22 PM
Maybe I misread but I thought there was one at Savannah as well. Somebody...maybe the American Riflemen had an article several years back.

Much of the niter was collected from chamber pots (pee) and captured Confederate powder was much better than the powder produced in the north and used whenever captured.

May be the same article and I kicked the facts in my mind but it was interesting. Seems like it was supervised by a one armed or one legged Confederate officer./beagle

Hang Fire
02-22-2012, 01:43 AM
There were several much, much, smaller powder works in the Confederacy but the amounts of powder they produced was miniscule. Augusta, GA, was selected for its central location far from the fields of battle. It was a railroad hub for rapid transportation of the powder to all points where needed most. The water there was relatively pure for the powder production and the Augusta Canal furnished water power for the machinery. The Augusta Powder works was huge, the 2nd largest in the world at that point in time.

According to the piece, all low grade niter was mined by the tons from caves in VA, GA, AL and AR.

No mention was made of saltpeter derived from Urine, (though I too have read of such) also the state of VA on their site discuss the mining of niter from caves in western VA during the civil war.

GEOLOGY AND HISTORY OF CONFEDERATE SALTPETER
CAVE OPERATIONS IN WESTERN VIRGINIA
Robert C. Whisonant
Department of Geology
Radford University
Radford, VA 24 142

http://www.dmme.virginia.gov/DMR3/dmrpdfs/vamin/VAMIN_VOL47_NO04.pdf

This was the man in overall charge of the Augusta Powder works and other works. He supervised the construction and production from the beginning until the end of the war.

COL. (GENERAL) GEO. W. RAINS. LATE OF THE CONFEDERATE ARMY.

George Washington Rains (History of the Confederate Powder Works)

Mk42gunner
02-22-2012, 03:43 AM
We have become so industrialized that people forget just how simple black powder is to make.

Refining the process to make good powder is probably a lot more difficult.

On a lighter note: I bet fifteen tons of powder blowing up was a sure cure for constipation.

Robert

calaloo
02-22-2012, 08:40 AM
Beagle is right on the mark. Read this about Jon Haralson, Agent for Nitre Mining for the area around Selma, Alabama. Most nitre was leached from bat droppings mined from caves. There are no caves near Selma. Jon was an origional thinker.

http://genforum.genealogy.com/haralson/messages/272.html

beagle
02-22-2012, 01:07 PM
No doubt it's an interesting study all around and a salute to an "industry poor" Confederacy for this great acheivement. I do love my history and have visited one of the saltpeter caves in Virginia but it's been so long ago that I have forgotten exactly where it was./beagle

Hang Fire
02-22-2012, 02:16 PM
Never for Want of Powder: The Confederate Powder Works in Augusta, Georgia by Stephanie A.T. Jacobe
Co-authored with C. L. Bragg, Charles D. Ross, Gordon A. Blaker, and Theodore P. Savas




Fom the Inside Flap


"The Confederacy built an impressive manufacturing economy geared to waging war--including a massive powder works at Augusta, Georgia, that produced high-quality powder under the able direction of George Washington Rains. This beautifully illustrated volume provides by far the best examination to date of the Augusta works. Never for Want of Powder merits the attention of anyone interested in the intersection between war-making and industrial production during our nation's first great modern conflict."--Gary W. Gallagher, author of The Confederate War

"This is an exhaustive, well-written and much needed account of the Confederate Powder Works. The quintet of expert authors have made an impressive contribution to our understanding of how a remarkable group of men created the largest powder works in North America, kept it functioning, and produced millions of rounds of ammunition. Arguably, it was the powder works that allowed the Confederacy to survive militarily for four years."--Mary A. DeCredico, author of Patriotism for Profit: Georgia's Urban Entrepreneurs and the Confederate War Effort





Lavishly illustrated with seventy-four color plates and fifty black-and-white photographs and drawings, Never for Want of Powder tells the story of a world-class munitions factory constructed by the Confederacy in 1861, the only large-scale permanent building project undertaken by a government often characterized as lacking modern industrial values. In this comprehensive examination of the powder works, five scholars--a historian, physicist, curator, architectural historian, and biographer--bring their combined expertise to the task of chronicling gunpowder production during the Civil War. In doing so, they make a major contribution to understanding the history of wartime technology and Confederate ingenuity.


Early in the war President Jefferson Davis realized the Confederacy's need to supply its own gunpowder. Accordingly Davis selected Col. George Washington Rains to build a gunpowder factory. An engineer and West Point graduate, Rains relied primarily on a written pamphlet rather than on practical experience in building the powder mill, yet he succeeded in designing a model of efficiency and safety. He sited the facilities at Augusta, Georgia, because of the city's central location, canal transportation, access to water power, railroad facilities, and relative security from attack. Show More


As much a story of people as of machinery, Never for Want of Powder recounts the ingenuity of the individuals involved with the project. A cadre of talented subordinates--including Frederick Wright, C. Shaler Smith, William Pendleton, and Isadore P. Girardey--assisted Rains to a degree not previously appreciated by historians. This volume also documents the coordinated outflow of gunpowder and ammunition, and Rains's difficulty in preparing for the defense of Augusta.


Today a lone chimney along the Savannah River stands as the only reminder of the munitions facility that once occupied that site. With its detailed reproductions of architectural and mechanical schematics and its expansive vista on the Confederacy, Never for Want of Powder restores the Augusta Powder Works to its rightful place in American lore.




http://american.academia.edu/StephanieJacobe/Books/935001/Never_for_Want_of_Powder_The_Confederate_Powder_Wo rks_in_Augusta_Georgia

oldred
02-22-2012, 07:38 PM
IRRC, had read after the war the Union had destroyed the works for the most part. But they took all captured artillery powder and used it for years afterwards during gun practice.



Durned thievin Yankees! :x

nwellons
02-23-2012, 01:56 PM
There must be a hundred pages in the Amazon preview of "Never Want for Powder." Much is the table of contents and index but it gives a good overview of a somewhat pricey book. Looks interesting.

I'm also going to download "History of the Confederate Powder Works."

Thanks to all for the info.

Hang Fire
02-26-2012, 10:33 PM
http://img.photobucket.com/albums/v453/akafrancis22/BlackPowderPlant012.jpg

http://img.photobucket.com/albums/v453/akafrancis22/BlackPowderPlant006.jpg

http://img.photobucket.com/albums/v453/akafrancis22/BlackPowderPlant001.jpg

http://img.photobucket.com/albums/v453/akafrancis22/BlackPowderPlant003.jpg

http://img.photobucket.com/albums/v453/akafrancis22/BlackPowderPlant013.jpg

http://img.photobucket.com/albums/v453/akafrancis22/BlackPowderPlant009.jpg

http://img.photobucket.com/albums/v453/akafrancis22/BlackPowderPlant008.jpg

jbrower
02-26-2012, 11:07 PM
Very interesting. Any idea why Sherman didn't attack this facility during his campaign? Seems like it would have been a logical target.