Vance,
I have not used Lil Gun recipes for the 480, so I cannot offer any insight on this question.
Pressure is your friend, especially with WW296. There is a
world of difference between "pressure" and "too much pressure." The SAAMI max pressure for the 480Ruger is 48,000psi. When carefully assembling and loading sub-max loads, one may reasonably expect that he maintains a comfortable gap between the working pressures of sub-max loads and the maximum SAAMI pressure.
As I noted in another thread, I use the top crimp on the LEE 400 with 21grs 296. I worked up to that load using the top crimp. I use WLP primers. As I recall, the 21gr WW296 load with the 400gr bullet was the max published lead load I had when I started loading the 480. I had no intention of loading to max
velocities, but I was well aware that WW296 works well when loaded to it's full potential and pressure. I kept range-testing/velocity notes as I worked up. My cases don't stick at 21grs.
Lately a whole lot more data has become available for the 480. Currently the Hodgdon/Win published max is 22.3grs WW296 and a 405gr CPB.
I have seen many times where the 480/475 discussion turns into a velocity contest. How can that guy get that velocity with his 480?..... he must be lying... I have no intention of loading the 400gr LEE to 22.3grs of WW296. If I had some unquenchable thirst for as much velocity as I could get, I'd be working-up to 22.3grs and seeing what happened. As it happens, 21grs WW296 gives me what I want with my gun and my loads.
That your starting loads give 200fps velocity less than the published loads doesn't suggest any cause for concern. Such disparities are common. Further, several published sources-- such as Hodgdon/Winchester, Lyman, and Hornady-- list almost
identical top-end velocities (approx 1350fps) with for
both the 480Ruger and the 475Linebaugh. How can the published max velocities be the same, if the powder charge differs by
4 grains? Disregarding all of that testing data would be the very definition of unwise. Either many separate sources consistently express the same data errors, or different revolvers may well give different velocities (bearing in mind that at least one of the above-mentioned data sources uses a universal receiver for it's data). That different guns give different results is entirely normal and expectable. It might perhaps be to the delight of some 480 owners, and be a cause of consternation for some 475 owners, but that matters not one whit. One must confront the results as one finds them, and not change the facts to match opinion or bias.
The underlying reason for your questions is clear to me.
But virtually nothing conclusive or definitive can be determined by the analysis of a single sub-max reloading recipe. Anyone who suggests so is suffering from a misapprehension. You need to load more recipes or load different charges. Your statements also lead me to believe that you're exceedingly anxious about excessive pressures and somewhat leery of heavy recoil. There is nothing at all wrong with that, but both those factors will likely prove to be a detriment to load testing, especially if you want a little more velocity.
I agree with 44man that no animal is going to notice a small velocity disparity, and I likewise agree that trying to reach an arbitrary velocity is not in all cases the most prudent or realistic exercise.
You state that you're working primarily with the LEE 400, but I only see test results for the 370gr cast. Have you tested the LEE 400 in your gun, and can you post those results? You're seeking answers based on sub-max recipe results, but no one here can conclude anything about max potential loading recipes or velocity from one sub-max recipe, and far-ranging conclusions based on that limited data should be treated with a large measure of reservation and circumspection.
Hope this helps.