By the 1980s police training and doctrine had evolved to require officers to qualify with the same ammo they carried on the street. This resulted in greater wear and tear and shorter service life of the guns. The Model 19 was no exception and recommended practice was not to exceed a 50-50 ratio of standard pressure .38 Special to +P service loads. Standard pressure ammunition was still used for practice, but duty ammo used for actual qualification. Use of .357 ammunition was still recommended not to exceed the 6:1 ratio of .38 Special (combined of all types) to .357s.
It is normal for a K-frame .357 to develop end-shake after about 1000-1500 rounds of magnum ammunition. When end shake reaches about 0.002" the crane arbor would be stretched and adjusted to remove the end shake. This can only be done twice before cylinder gap opens to the service maximum of 0.009". At that point either the barrel must be set back (common gunsmith fix) or a (+) cylinder fitted (usual factory fix) to correct the condition. Usually by this time the cylinder will not carry up correctly in DA fire, and a wider hand is fitted to correct the DCU (doesn't carry up) condition. If the locking notches in the cylinder are also peened, the cylinder stop will be replaced with an oversized one.
Later Model 19s had a small flat machined on the barrel extension at the 6:00 position to clear the gas ring on the cylinder. The cylinder gas ring was moved from the yoke onto the cylinder of later guns to mitigate cylinder binding with use of the Winchester X38SPD all-lead hollowpoint +P .38 Special ammunition (FBI Load). "Hubbed cylinder" guns are not recommended for frequent use with full-charge .357 ammunition. This is because if shot frequently with full-charge .357s the barrel extension will crack through the thin section where it had less heat capacity. Older Model 19s having the gas ring on the yoke, rather than on the cylinder, do not have this problem, but after about 5000 rounds of full-charge magnum ammunition will require both a long cylinder and oversized lockwork parts to stay in specs. Once a gun reaches this point, if it again goes out of time or develops further end-shake, it already has all the oversized parts in it. Factory practice is not to attempt further repair of an OFG (open front gage the factory term noted on the repair-reject tag) and return the gun because no repair parts are available.
Department guns tagged OFG and returned are scrapped.
In extensive testing by US Customs and Border Patrol at the Federal Law Enforcement Training Center in Glynco, GA, it was determined that the K-frame .357s would not pass a 5000 round endurance test of full-charge .357 without malfunctions or requiring replacement parts that required maintenance above the user level.
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The Winchester .38 Spl. +P+ 110-grain Q4070 Treasury load was developed to improve handgun duty performance, but its higher chamber pressure of up to 23,500 psi caused excessive wear & tear on the guns, especially the forcing cone cracking issue. Repeated failures of K-frame .357s in CBP service led to development of the L-frame.