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Thread: cutting lead sheet

  1. #1
    Boolit Man kendall yates's Avatar
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    cutting lead sheet

    I found some 4 foot x 4 foot sheets of lead that are 1/8 inch thick. What is the best way to cut it so I can get it melted? I was thinking a jig saw. Any ideas?? Thanks.

  2. #2
    In Remembrance
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    You could try the jig saw if it has coarse teeth. I have heard of some who use a skill saw, maybe turning the blade around would work better. Be sure to wear eye protection and have some way of confining the lead "chips" for re-use. For small pieces, I have used an old axe head and rapped it with a brass hammer....put the lead on a board first!
    NRA Life
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  3. #3
    Boolit Master
    high standard 40's Avatar
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    Use a hatchet or an axe. 1/8" should cut very easily into managable size pieces.

  4. #4
    Boolit Grand Master JIMinPHX's Avatar
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    Tin Snips. 1/8" will cut like butter.
    “an armed society is a polite society.”
    Robert A. Heinlein

    "Idque apud imperitos humanitas vocabatur, cum pars servitutis esset."
    Publius Tacitus

  5. #5
    Boolit Grand Master

    Wayne Smith's Avatar
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    I just tear mine. Never tears straight, but who cares. I pound it into shape with a hammer.
    Wayne the Shrink

    There is no 'right' that requires me to work for you or you to work for me!

  6. #6
    Boolit Buddy
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    Big scissors or tin snips, and gloves.

    Just because it's soft, don't mean it wont cut you up if given a chance.

    Cheers
    Trev

  7. #7
    Boolit Grand Master

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    A good heavy sharp knife will do it or maybe better yet a hawk billed knife or lynolium knife if you have one. You don't have to cut all the way through, just score it good and it will rip easily.
    Aim small, miss small!

  8. #8
    Boolit Master hoosierlogger's Avatar
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    I got some 100 pound blocks of lead one time that would not fit into the melting pot. So I put them in my enclosed trailer and cut them with the chainsaw. I have cut many trees with shotgun slugs in them and it hasnt hurt the saw chain, so I figured Id try it. The saw I used was an old one with the manual oil pump on it. I just cut it without any oil on the chain. It cut it just like it was a piece of firewood. Swept up the lead shavings and put em in the pot.
    If grasshoppers carried .45's the birds wouldnt mess with them.

  9. #9
    Boolit Man kendall yates's Avatar
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    I was thinking about a chainsaw but it has to make a hell of a mess

  10. #10
    Boolit Grand Master

    imashooter2's Avatar
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    I used a hatchet. Light swings cut it right through. Easy work and no waste.

  11. #11
    Boolit Master bearcove's Avatar
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    I had some sheet lead. Just rolled it up stood it up in pot. Let it melt

  12. #12
    Boolit Master snaggdit's Avatar
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    Bearcove, as an old friend used to say "No fair thinking!"
    "To compel a man to subsidize with his taxes the propagation of ideas which he disbelieves and abhors is sinful and tyrannical. " - Thomas Jefferson

    "Mankind will in time discover that unbridled majorities are as tyrannical and cruel as unlimited despots." - John Adams

  13. #13
    Boolit Master


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    Cut mine with big scissors, roll up and dunk it in the pot./beagle
    diplomacy is being able to say, "nice doggie" until you find a big rock.....

  14. #14
    Boolit Buddy rebliss's Avatar
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    Use anything to make a starting cut in it, then tear it, roll it, and stick it in the smelter.
    The more I learn, the more I realize I've got more to learn!

  15. #15
    Generous Donator
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    I agree on the tin snips. I use them regularly on sheet lead with good results.

  16. #16
    Boolit Master hoosierlogger's Avatar
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    Quote Originally Posted by kendall yates View Post
    I was thinking about a chainsaw but it has to make a hell of a mess
    it did make a pretty good mess. thats why I did it in the trailer, so I could sweep up all of the chips.
    If grasshoppers carried .45's the birds wouldnt mess with them.

  17. #17
    Boolit Master
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    I always cut lead sheet with a utility knife. I'm not sure any of it was 1/8" thick, but we cut all the flashing lead with utility knives.
    BD

  18. #18
    Boolit Mold
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    I use a sawz-all. Blows right through.

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check