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Thread: Swaging Jackets from annealed pennies?

  1. #1
    Boolit Bub
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    Swaging Jackets from annealed pennies?

    Hi, I am new to swaging. I have a 458 Socom for deer hunting and I would like to start making my own bullets for it. With the current lack of high BC bullet for this load I want to venture into making my own HP or Soft point BT bullets using annealed pennies as jackets. My problem, I've never swaged bullets before. I know that I am perfectly capable provided I can get a little direction. Has anybody ever used pennies as jacket material before? If one were to design their own bullet, how would I get dies etc for swaging it?

    Thanks

  2. #2
    Boolit Master
    scb's Avatar
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    Pennies are no longer made of copper. They are copper plates zinc.
    "Those who would give up essential liberty to purchase a little temporary safety deserve neither liberty nor safety".
    Benjamin Franklin

    Where an excess of power prevails, property of no sort is duly respected. No man is safe in his opinions, his person, his faculties, or his possessions.
    James Madison



  3. #3
    Boolit Bub
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    Yep, around '82 or '84 they switched to the cheaper zinc, plated with copper. It still costs more than a penny to make a penny...

    captainkirk

    PS you might check with SSK industries, I think they may have some high BC 458s or know of a source. May not fit in the magazine though if you are shooting an AR. I think Jones' work was with the 458 whisper in bolt guns or single shots.

  4. #4
    Boolit Bub
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    Quote Originally Posted by scb View Post
    Pennies are no longer made of copper. They are copper plates zinc.
    Correct, part way through 82 they switched. I'm aware of that, and its normally assumed that they'd be pre 82 pennies. I have buckets of them.

  5. #5
    Boolit Master Lead pot's Avatar
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    Country Boy.

    If you want to use Penney's for .458 jackets you better lay a few on the train tracks and let a freight train flatten them a little, like say 2" round

  6. #6
    Boolit Bub
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    Quote Originally Posted by Lead pot View Post
    Country Boy.

    If you want to use Penney's for .458 jackets you better lay a few on the train tracks and let a freight train flatten them a little, like say 2" round
    Are you sure they need to be that big? I know a little bit about deep drawing and I'm pretty sure that is a little too big. I did run into a gentlemen that had done it before (make 458 jackets from pennies) but that is all I really got out of him. I think he may have mentioned that he used Corbin dies, but their dies only go up to .452 unless you want the hydromatic dies for almost $4,000.

    CH4D can't help me, I've already tried.

  7. #7
    Boolit Bub
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    Quote Originally Posted by Lead pot View Post
    Country Boy.

    If you want to use Penney's for .458 jackets you better lay a few on the train tracks and let a freight train flatten them a little, like say 2" round
    I think I once heard Opie Taylor say that a penny run over by a freight train is worth 2 cents. That might make them too valuable to make jackets out of?


  8. #8
    Boolit Master



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    Know a lady that has 3 fingers instead of 4 from flattening coins on the track as a kid !

  9. #9
    Boolit Master Lead pot's Avatar
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    It takes a 2" disk to make a .715 deep cup .458 jacket that gives you just a little to trim.
    I swage .458 bullets with the CSP-1 press you dont need the H dies for that.
    I have one set of .492 dies from Dave but I had to make sure that I wouldn't hold him up for a new set if I blew it up.
    .458 are no problem.
    Richard will make .50 caliber dies for the Walnut hill press.

  10. #10
    Boolit Buddy
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    Hi CB
    I think it would be an easier project to accomplish if you tried to make .458" bullets from .45GAP cases.

    Look back through some of my previous posts on making .357 bullets from 380 Auto cases. After annealing the .374" diameter 380 brass, I ran it through my Lyman .356 sizing die. The resulting brass came out of the die measuring .357". That's a reduction of about 17 thousandths in diameter. It made a very nice shooting 158 grain soft point.

    GAP brass is .476" in diameter, so you would have to reduce it by 18 thousandths. That would give you a nice .75" jacket you pick of the ground and don't even have to pay a penny for!

    I'll be trying this project myself shortly after the parts I need from CH arrive.
    Michael

  11. #11
    Boolit Buddy RANGER RICK's Avatar
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    Quote Originally Posted by Lead pot View Post
    It takes a 2" disk to make a .715 deep cup .458 jacket that gives you just a little to trim.
    I swage .458 bullets with the CSP-1 press you dont need the H dies for that.
    I have one set of .492 dies from Dave but I had to make sure that I wouldn't hold him up for a new set if I blew it up.
    .458 are no problem.
    Richard will make .50 caliber dies for the Walnut hill press.

    Richard made a set of .500 dies for me .

    RR
    PRACTICE DOES NOT MAKE PERFECT !!! PERFECT PRACTICE MAKES PERFECT !!!!!!
    HOME OF THE 500 MAGNUM TYRANNOSAURUS THUMPER'S.........

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check