Well I guess the answer for the tumbling problem was a case of bullet shrinkage as I mentioned in an earlier post. The "old Schuetzen experts" at the range I shoot at all agreed that the BHN of 14 was too hard for my 45 caliber slug guns and that probably caused the shrinkage. I did run the 0.449 bullets through a sizer that is 0.449 and that was to check for roundness and the original bullets showed very little marking where they had rubbed.
So a couple weeks ago I cast two batches of bullets, one with the 0.449 BACO 540 grain Creedmoor mold and another with the 0.448 Pedersoli flat nose 520 grain mold with pure lead from roof repair sheets and a slight amount of linotype. The BHN came out at 8.0 with my Lee tester so they were a lot softer. Yesterday I went to the range to try the new bullets with the same powder load, wad, etc as before. It was cold, for San Diego anyways at 50 degrees and the 1st shot at 100 yards (BACO mold) was 2 inches right and 2 inches low so I fired off 4 more with no changes to the 6x scope on my home made slug gun and they all were touching, in the same area! Yeah, so I tried 5 of the Pedersoli bullets and they were even with the bulls eye and still 2 inches right and again all were touching! Double yeah!
I think the alloy was too hard since that was the only thing I had changed and plan to recast the last few remaining hard bullets I have by adding them to the pure lead a few at a time and next will be going out to longer distances.......if it ever warms up here?!