This case head separation seems to be talked about a lot on the web but I can honestly say I have never seen it on hand loads only poor quality Military ammunition. I must admit most of my own hand loading was done using HXP 69 brass which is of excellent quality and of course the web is of the correct size unlike most American commercial brass which is well under size. I used this under sized brass mainly, RP headstamp, to make 6.5x53R cases which are smaller at the web. if the RP brass was correctly sized then without turning the web down in diameter they simply would not chamber in the Mannlicher model 1892.
It's this undersized web in the 303 which causes the problems as the web has to expand at least 0.005" before it reaches the size it should be and then it has to expand more to fit the chamber. This over works the brass and so it fails at this point. Yes some chambers especially those made during WW2 can be reamed too large but then reloading the cases was never envisaged by the British Military so it was NOT a problem. This did however ensure that all ammunition fitted even out of spec stuff of which there was quite a bit in circulation during WW2.
One entire shipment from Winchester was found to be so out of spec it was relegated for machine gun use only.
Now as at one time I was loading for 8 different 303 rifles the case were always full length sized and as I said not one case head separation. So either I am extremely lucky or using brass with the correct size web made a lot of difference. The rifles varied from the Martini AC 11 converted by the Henry Rifle Barrel Company in 1898 to a couple of Century Arms P-14 sporting conversion one of which had such a tight chamber we found not dies that would size cases fired in any other rifle down enough to chamber in it. I had this one reamed out to .303 Improved. Shame the 6 groove barrel is over size in the grooves. It's larger than any of the original barrels on the other rifles. God only knows where the barrel maker got the specs for it from!! I had a pair of Parker-Hale sporterised No1 Mk111's one issued to Australia and the other bearing new Zealand markings, a No1 Mk111 made by SSA under the pedalled scheme, a commercial sporting rifle made by BSA that had been re-barrelled with a 39' dated barrel before I acquired it and a No4T sans scope and mount.
Currently only own only own 4 303 rifles there being:-
BSA Model E (sporting rifle build on P-14 around 1952)
BDA Model C built between 1948-53
Parker-Hale Supreme No4 sporter
Century Arms P-14 sporting conversion in 303 Imp.
The 303 Imp cases are fire formed using Winchester commercial brass .................... remember it was a tight chamber and formed cases measure only 0.454" at the expansion ring by the web.
Choose the case to fit the chamber and you will not see many if any case head separations IMHO.