Well I went to the range today to try a new and longer setup for my chronograph but it was super windy so I figured I would work with the 68 and 70gr loads in the Rolling Block and see how the 500gr and myself could handle the wind gusts. I have been compressing the powder with the bullet after putting in a milk carton wad and newspaper wad on top of the powder and setting the seating depth to match the OAL I got from running a bullet into the case and then and additional .003 inch to clear the lands.
Well after about 10 loads of 68gr load I suddenly had a bullet that would not let the rolling block close? I smacked it with the palm of my hand, but no luck so I popped it out with a brass tool I had made just in case something like this happened. I looked at the bullet nose and there were some land marks on it at the beginning of the ogive. I shot several more and then a couple more that would not feed in all the way?
I switched to the 70gr loads and got 2 fired and then the next 6 would not let the rolling block close. Hummmm, now I was worried a bit so I tried some 64gr that were left from my last test and they ALL fed in fine and the rolling block closed easily.
So I got home and broke out the calipers and the OAL was exact on all the bullets thgat would not feed in. I tried one that went in about half way and then used a piece of hardwood to close the rolling block fully and then to open it back up. The bullet pulled from the case so I used my muzzle loader rod to pop the bullet out into a towel and whoa, it had land groves over the full length of the ogive! So I measured the diameter of the nose where it is flat, before the curve starts and it was 0.453! I measured the other fail to feeds and they measured the same. I measured one that had not been loaded and the same measurement was 0.448 so I am surmising that I "compressed" the bullet while compressing the powder and it was worse due to the increased force on the bullet as the powder load went up as witnessed by no problems with the light loads?
Has anyone else seen this happen and what was your fix? I did modify an expander die as I have several sets of 45-70 dies thanks to Mike in CO and will use that to compress the powder and wads and then put in the bullet and seat it with lighter force.
On a bright note I let a young boy (12) and his sister (14) shoot a couple rounds with their dad's okay and they are sold on black powder! Both want their dad to trade in their 22s for a rolling block, maybe a Christmas idea!