Yes, I had a hard time convincing myself that with any pressure at all near what I was using there could be void spaces, but it was the only thing I could think of...
DOH! Obviously, the thing I did NOT think of! I think you hit the nail right on the head. Experienced swager talk. My jackets were lighter, so obviously, since the outsides of the bullets are the same (limited by the internal size of the die), your heavier jackets fill up more of the internal volume of the bullet, hence, displacing the core more towards the mouth. The answer was right there. I will definitely be trying out the sample unfinished bullets you sent, but I'm going to weigh your jackets and cores first. I'm sure this is exactly what the difference is.
I don't know if it's that big of a deal. I know some people will get worked up over cosmetic issues like this, but c'mon! We're making our OWN JHPs!! That should tickle a handloader silly!! (At least it did me: )
The "fix" is for swagers to remember that they have a lot of flexibility available to them. With a simple addition of a few shot in the bottom of the jacket, or a different nose punch, they can fix most of this with very little trouble. Then there's the solution many others have suggested: trimming the cases... Out of the options, I like the heavier core/overall weight option the best. It works for me, both compared to my normal cast boolit weights and being lazy and not wanting to trim the brass!
Maybe, if you kept a sampling of the heaviest and lightest cases, you would at least know the range you are dealing with. Maybe you could modify your HP pin design (or include two pins to cover all the bases) to come up with something that works for the whole range -- gaping deep hollow point with lead barely getting to the mouth of the jacket with the lightest jackets, and medium-to-small HP cavity with a little of the lead exposed outside the jacket for the heavier ones?
Until I read this, I hadn't thought it through, but of course -- again, the voice of experience you are -- you're absolutely right. The swaging die will seat that core no problem; all by itself. I'm making an extra step out of it, but as you could see with my weight-matching exercise, I can be a bit of an OCD freak.
You know, as I was typing my long post above, I thought of that when I re-read it. I got to the step about the lanolin lubing, and I thought, "why don't I just rub a tiny touch of that onto the HP pin?" Definitely will try this next session.
Well, I'm sure, when I get a different HP pin, you'll have to walk me threw the whole process of replacing and adjusting it's depth, but for now, I'm perfectly happy with where it's set. First off, I have some heavier cases (about 100 Winchesters) that I haven't even annealed yet. Second, I'm liking the idea of a heavier bullet anyway. Third, if I get the chop saw and start cutting off the rims and extractor grooves of the cases, I'll probably need to adjust the pin the other way -- may even wind up balancing out the length nearly perfectly with it's current setting combined with the addition of a little shot in the bottom of the jacket... More experimenting to come!!
You want me to ruin a perfectly good mould!?!?!? Hey, I know this is the swaging forum, but you're going to get burned at the stake by the pitchfork and lantern crowd!! This is CAST BOOLITS forum, you know!! In all actuallity, that mould is my primary mould for my 10mm loading, and I couldn't cut out the lube groove... (But I agree that would work dandy for a core-making mould for this boolit!) The boolit I'm using for cores is on the left in this picture:
Well, thank you for the compliment. That's high praise. I still think they're ugly, because I didn't citric acid them first THEN polish 'em, but they're like how a person looks at their own child - the child may have hit every branch on the ugly tree while falling out of it, but mom and dad still think they're the prettiest thing in the world!
I honestly can't wait to shoot them. Gotta wait for a new scale and chrono, but hopefully in the next couple months.
As far as the 280 is concerned, as I said in my post during lunch break today, we're gonna talk!! I'm really liking that XTP-looking JHP you've come up with, and a smaller HP pin optimized to making a soft point hollow point in the 280gr range with non-trimmed brass sounds rather exciting to me! (Maybe a combination of the two concepts???)
.