A couple years ago I drew up a lightweight HB bullet for CAS, a 125gr .45. I had Bernie at Old West Bullet Moulds make a nice brass HB mould and I commenced to make bullets, ONE AT A TIME with that heavy, ponderous "lyman" style three piece mould.
Then a funny thing happened, folks wanted to buy the bullets.... Well there was no way I was gonna be able to make em one at a time, maybe an hour at a clip, until my wrist felt like it would break.....
So I cast about for somebody, anybody to make em commercially. No interest. Then obamaphobia set in nationwide, and there was really no interest. Everybody said a hollow based bullet would have to be swaged to do it on a commercial scale. You simply couldn't do it with a machine, as the machine couldn't deal with the HB mould.
But I kept getting interest in the bullet, so I decided yes, you CAN cast em by machine, but the "impossible" would take a little longer (and cost more)
I had Bernie make another mould, this one a two-cavity, and then collaborated with Erik at hollowpointmold.com to design a method to make it work with a Master Caster.. I was "in for, a penny, in for a pound" at this point. I bought a Master Caster (never even saw one run before) and commissioned the mould.
Well yes indeed you CAN machine cast HB (or HP) bullets, and do so just as fast as any solid.
Here's the "automatic" mold
installed in the Master Caster
it makes these
shown here next to a common 160 .45 bullet.
Operation of the Master Caster is exactly the same as for any other bullet. If anything a little faster as the deep HB means the bullet cools fast.
One more bullet for the CAS folks who wanna run .45s competitively against .38s loaded light.
I may get a mould made for a heavy HB .45 bullet as well. I really like the .455 Webley 268, which would be a good candidate tor the same treatment.... (but not for CAS), LOL.