Team.
From day one I have had erractic results with my Freechex made from aluminium (aluminum to you guys ). I had been blaming the alloy etc.
I had been forming the checks with the anvil sitting in a slab of wood in my vice so when the check formed it dropped down a hole in the wood into the can below for collection. Quick and efficient but this method was producing checks that were not uniformly formed.
Now I am forming per Charlie's instructions and forming the checks on a hard surface and HEY PRESTO, great results. Today I shot 10 rounds through the No4 Mk2 and at 100m/110y 7 are in 1 1/2 inches, 1 is a little right (I called that) and dang it if I didn't drop 2 a bit low that I can't explain. (Buckshot will say that is the Almight keepin' me humble) Checks were 2 ply alum 11 thou litho plate/4.2 thou soda can. Photo tonight.
Further, yesterday I shot Freechex in my .303 Pygmy using 19 thou alum and they shot GREAT. First round went a shade high; possible neck tension issue as that round was a shade loose in the neck. See photo following:
Soooooooooooooo, I take back anything I said about alum checks. They work great. It's very much a factor of using metal that COMPLETELY fills the void between gas check shank and groove and how well the check is created.