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Thread: Re-sizing after powder coating

  1. #1
    Boolit Mold
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    Re-sizing after powder coating

    I’ve been reading about powder coating and will probably start this spring with 45 acp, may start shooting at a higher velocity. I’ve been shooting wheel weight bullets for years, and here’s my question - although I think the answer is obvious, I’d like to ask anyway:

    I’ve always sized my bullets after casting, does anyone size after powder coating? I suppose not, it would take the powder coat off…

  2. #2
    Boolit Master



    MUSTANG's Avatar
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    I size a wide variety of .308's after powder coating. Seat .014 aluminum gas checks and Size to .310 after powder coating; not seeing any loss of powder coat on drive bands.
    Mustang

    "In the beginning... the patriot is a scarce man, and brave and hated and scorned. When his cause succeeds, the timid join him, for then it costs nothing to be a patriot." - Mark Twain.

  3. #3
    Boolit Master Recycled bullet's Avatar
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    I have size tens of thousands of bullets and have never had one where the paint coat came off during sizing. If you are new to powder coating then do the hammer test aka the smash test verify that they are done correctly before you go shooting the bullets. Take a sample bullet the batch of coated bullets and smash it flat, take another one and Hammer it into a small cube. If the coating comes off or flakes on either one then the coat is not done correctly and you will likely have poor results on Target and a leaded Barrel.

  4. #4
    Boolit Buddy Dom's Avatar
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    Also have sized thousands of bullets after PC. Just did 216 yesterday.Works perfect..

  5. #5
    Boolit Buddy
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    I size before and after PC. These are for target use. PC will add a thou or 2 to the diameter, so I size after.

  6. #6
    Boolit Master


    Walter Laich's Avatar
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    size one time, after PC.

    figure this will bring the bullets into specs no matter how heavy the PC coating is.

    too lazy to do it both before and after
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  7. #7
    Boolit Buddy
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    I size after coating. If size before I'd be concerned about surface contamination and PC adherence.

  8. #8
    Boolit Mold
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    Thanks for the replies, I'll be sizing and do the hammer test.

  9. #9
    Boolit Master redhawk0's Avatar
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    I size AFTER the PC....but I admit...if I have to install a GC...I do it after PC so I only have to size/crimp once.

    I've seen where some will install a GC first...then PC then resize again...for me this seems like a wasted step with the same sized boolit being the result.

    redhawk

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  10. #10
    Boolit Master
    Hick's Avatar
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    Sizing before or after PC also depends on what size you are trying to reach. Sizing at least once is a good idea to assure uniformity. I have one bullet that drops at 0.311 but shoots best in my SMLE (303 British) at 0.313. So, that one I size to 311 for uniformity before PC, and do not size after (the PC bumps them up to 0.313). This is one of the really nice things about PC-- it greatly adds to your flexibility of matching bullets to barrels.
    Hick: Iron sights!

  11. #11
    Boolit Master Cast10's Avatar
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    I only size after powder coating. I let the boolits cool to around 90 degrees, then size them.

  12. #12
    Boolit Master hc18flyer's Avatar
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    Quote Originally Posted by kayala View Post
    I size after coating. If size before I'd be concerned about surface contamination and PC adherence.
    I wanted to powder coat some 358156 gas check bullets, but I wanted the checks on first. I put the checks on and ran them thru a Lee sizing die, then applied pc with 'shake and bake', using 'Smokes' powder. I didn't have any trouble with the pc adhering. YMMV, hc18flyer

  13. #13
    Boolit Buddy hermans's Avatar
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    I also size after PC, since I do large volumes of 9mm and 45acp boolits, it will just take too much time to size before and after. One thing though, since I WQ after PC, so I do size them the same day, or at the most the next day, otherwise they really needs some extra force to be sized, my arm does not particularly like that anymore!

  14. #14
    Boolit Mold
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    No problem,the coating stays on.

  15. #15
    Boolit Buddy
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    Yep, I did about 300 .314 to .312 coated bullets, all the coating stayed on. No problems.

  16. #16
    Boolit Buddy
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    I have never resized before powder coating. I have also never had any of the powder coating come off. I have found the bullets after firing and its all still on. I even double coated 9mm so I could fire it in 38 special and the double coat stayed on. I even used two different colors to make sure it worked.
    Currently casting and loading: .32 S&W Long, .38 Special, 9X19, .357 Magnum, .40 S&W, .45 ACP, 10mm, 44 Special 44 Magnum. .223, 7.62x39, 7.62 x 54R, .30-06, 45-70, .32, .36, .44. .45. .50. .54. .58 and .60 round ball and various minies. And .375 heel crimped conical for those .36 conversions . KB6MRP on Discord

  17. #17
    Boolit Master
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    I had a little trouble with sizing after PC. I used a lanolin/isopropyl mix to lube before sizing. Increased my bake time to 30 minutes @ 400degF and the lube ain't necessary. I coat as soon as casting is done and size after the bullets have cooled from baking. Slides through the sizing die like butter. By the numbers My mold casts at .3584. After coating and baking they come out .360-.3605. After sizing they are .357. Very light resistance when sized within 2 hours of the bake finish. The PC is the lube like in the barrel.
    Last edited by jsizemore; 04-11-2024 at 02:38 AM.

  18. #18
    Boolit Mold dr_rick's Avatar
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    Have also sized then powder coated then sized again without any loss of coating.

  19. #19
    Boolit Master

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    With a PB or BB bullet, I always size after coating. If I use a GC I size prior to coating since I find GCs fit truer on the uncoated base rather than after PC adds some girth. Then size again after coating.
    "There is nothing like looking, if you want to find something."
    ~Thorin Oakenshield

  20. #20
    Boolit Master
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    You guys that size before and after: Do you have any die leading problems when sizing uncoated bullets?
    I assume you size them unlubed. I'd hate to have to lube-size-clean-coat-size, or is that what you do?

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check