I bought a 2 cavity in this Lyman pattern from a forum member to try out in our various 30-30 rifles. The mold was obviously used but in like-new condition. I cast some boolits on Sunday from 12-13 BHN lead and tried to size them to .308 without much success. I then got out my trusty digital micrometer and found the lower bands near the gas check are running .311 to .312 as-cast, while the nose bands are running .309 to .310. I pin gaged some sized brass and the neck ID's are running .308-.309.
All of our 30-30's measure .307 to .308, so I figured .308 to .309 with a gas check might be about right - but I can't size these without excessive force and the noses are deforming from the pressure (using my old SAECO lubrisizer).
I could add some pure lead to the mix to soften the alloy and increase the shrinkage rate but I'm concerned about getting too soft to perform at typical pressures. I could also buy a larger ID push-through die from Lee but the neck expander on the sizing die may also need to increase, and I don't want to blindly try a bunch of changes if the finished rounds won't chamber.
Any creative suggestions are appreciated.