I decided that creating a paperpatch and gascheck as one unit would not work. My biggest concern was that the unit would not seperate from the boolit in a consistant manner, so I came up with this method of developing a paper gascheck. This would allow a two stage process, hopefull which will work. The paperpatch method is tried and tested and is known to work. Now a gas check which will protect the boattail is necessary.
Where this idea came from was when I was walking past my loading bench. A Lee bullet sizer die sat on top of the press. I looked at it and what appears to be a lightbulb moment occured. The Lee die was the right diameter for the job because no difficult modifications were necessary for this to work.
A stop was placed in the die so that a wet paper cookie could be formed inside it. This stop is a spring returned plunger so that the finished product could be expelled from the die. The base of the paperpatched boattail gascheck is formed at the top of the die for strength of the gascheck during the expulsion from the die.
The shape of the boattail is cut and polished onto the ram's plunger which was part of Lee's die set. The shaper being on the ram's plunger also benefits from being easy to remove (due to it's shape) before the plunger in the die is depressed to expell the finished product.