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Thread: Mauser 98 Bolt handle Work?

  1. #1
    Boolit Master
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    Mauser 98 Bolt handle Work?

    Is there anybody here that does good bolt work?
    I want to have my K98 bolt handle redone for scope clearance.
    Failure is not an Option

  2. #2
    Banned



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    Been planning to send the bolt from an Oviedo sporter I have to this guy but haven't gotten around to it yet.
    https://www.jimrtheboltman.com/

  3. #3
    Boolit Master
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    Quote Originally Posted by richhodg66 View Post
    Been planning to send the bolt from an Oviedo sporter I have to this guy but haven't gotten around to it yet.
    https://www.jimrtheboltman.com/
    Thanks. Contacted him and he is a couple months out.
    Would like to get it back a couple weeks
    Failure is not an Option

  4. #4
    Boolit Master
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    Bend the original or weld on a new one? Welding on a new one is aesthetically best, IMO.

  5. #5
    Boolit Master
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    Quote Originally Posted by gnoahhh View Post
    Bend the original or weld on a new one? Welding on a new one is aesthetically best, IMO.
    Mine is the bent Mauser bolt.
    So I need it cut and welded, but I need someone experienced to do it.
    Failure is not an Option

  6. #6
    Boolit Master
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    Are you going to have the existing handle cut off then just rewelded back on different.
    Or are you going to buy a new Custom Handle and replace the original one.
    I have done both.
    The Custom Replacement looks the best to me.
    I have also Re Bent the original bent bolt , and then forged it with my bolt bending blocks I got from Brownells 10 years ago.

  7. #7
    Boolit Master

    fiberoptik's Avatar
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    Don’t they come out short rebent?


    Sent from my iPhone using Tapatalk

  8. #8
    Boolit Master
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    Quote Originally Posted by LAGS View Post
    Are you going to have the existing handle cut off then just rewelded back on different.
    Or are you going to buy a new Custom Handle and replace the original one.
    I have done both.
    The Custom Replacement looks the best to me.
    I have also Re Bent the original bent bolt , and then forged it with my bolt bending blocks I got from Brownells 10 years ago.
    Something like this:
    Last edited by hylander; 01-09-2021 at 02:34 AM.
    Failure is not an Option

  9. #9
    Boolit Master
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    That looks like a original bolt Forged over.
    If your bolt is curved over already , like a factory bent bolt , then what you want to do , can be done.
    If the handle needed to be Extended.
    The handle can be cut , and a section of steel rod can be welded in.
    I Forged over the bolt on my 98 in 25-06.
    But I welded on a replacement bolt handle , similar to a Ruger 77 on my Mauser 98 in 35 Whelen.
    Both look great and are easy to operate with a scope.
    Last edited by LAGS; 01-09-2021 at 01:03 AM.

  10. #10
    Boolit Master
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    Quote Originally Posted by LAGS View Post
    That looks like a original bolt Forged over.
    If your bolt is curved over already , like a factory bent bolt , then what you want to do , can be done.
    If the handle needed to be Extended.
    The handle can be cut , and a section of steel rod can be welded in.
    This is what I have now:

    Failure is not an Option

  11. #11
    Boolit Master
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    Those forge over just fine.
    The handles that are straight , tend to forget over a little shorter.
    You will have to Notch your stock in most cases for the bolt to rotate all the way down.

  12. #12
    Boolit Master
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    Quote Originally Posted by LAGS View Post
    Those forge over just fine.
    The handles that are straight , tend to forget over a little shorter.
    You will have to Notch your stock in most cases for the bolt to rotate all the way down.
    Is this something you can do?
    My stock is already notched as I am using a friends forged bolt I borrowed.
    Failure is not an Option

  13. #13
    Boolit Master
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    I have too many other projects going on for myself now that I retired , to be ably to take in odd jobs.
    I am only a Hobby Gunsmith.
    I do build stuff for myself , and eventually sell them to make room for other projects.
    I am sure you can find some close to you that can do the work .
    BTW.
    How is the headspace using your friends bolt ?
    Bolts are not Universal.
    Plus ,
    You forge over or weld a handle over Then you notch the stock to fit the new handle shape.
    Last edited by LAGS; 01-09-2021 at 02:06 AM.

  14. #14
    Boolit Master
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    Headspace is good, actually a bit better with my friends bolt. But he needs it back.
    Failure is not an Option

  15. #15
    Boolit Master

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    If it was mine, I would weld a new bolt handle, either straight or curved (FN style). You won’t be disappointed.
    Shoot Safe,
    Mike

    Retired Telephone Man
    NRA Endowment Member
    Marion Road Gun Club
    ( www.marionroad.com )

  16. #16
    Boolit Master
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    I prefer the welded on Replacement handles.
    On the Sporters I build that have no collector value, I generally Forge over the bolt to keep the cost down.
    But on the custom rifles that don't have military stocks , I always weld on a new handle.
    And sometimes I cut off the Original handle.
    I flip it over and reweld it on .
    It saves the cost of buying a replacement handle.

  17. #17
    Boolit Buddy
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    Quote Originally Posted by LAGS View Post
    Are you going to have the existing handle cut off then just rewelded back on different.
    Or are you going to buy a new Custom Handle and replace the original one.
    I have done both.
    The Custom Replacement looks the best to me.
    I have also Re Bent the original bent bolt , and then forged it with my bolt bending blocks I got from Brownells 10 years ago.
    Lags, what welding method do you use? If TIG, do you have the same problem I've had with older mausers and impurities? I had so much trouble with a couple (TIG) that I've been annealing the stub before welding which seems to help. I'll be going along just fine then of a sudden the black bug bubbles appear. I've also found that 309L stainless filler works well if one is not after bluing. I'll be danged if I'll pay what Brownell wants for their nickel stuff.

    As far as handels go, Dakota's castings weld super and are cheap:

    https://www.midwestgunworks.com/ssea...er+bolt+handle

  18. #18
    Boolit Master
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    For welding the handles on , I use the same Gas welding touch that I use when I forge over the bolt handles on other bolts.
    I get the welding rod from Brownells
    It is a higher nickel content and blues well.
    I do sometimes just use Standard gas welding rod and it works fine.
    My Torch is just a Small Port A Torch that they mostly use for doing Air Conditioner repairs and installs.
    It ain't fancy but it does the job and doesn't take up a lot of room when I am not using it
    Last edited by LAGS; 01-09-2021 at 11:46 PM.

  19. #19
    Boolit Buddy
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    Quote Originally Posted by LAGS View Post
    For welding the handles on , I use the same Gas welding touch that I use when I forge over the bolt handles on other bolts.
    I get the welding rod from Brownells
    It is a higher nickel content and blues well.
    I do sometimes just use Standard gas welding rod and it works fine.
    My Torch is just a Small Port A Torch that they mostly use for doing Air Conditioner repairs and installs.
    It ain't fancy but it does the job and doesn't take up a lot of room when I am not using it
    I'm thinking to coming around to the old oxy-fuel method what with the problems I've had that I think are from ancient oil and grease along with a case that can be here or there in thickness. Oxy-fuel maybe shrugs these off where TIG has a pig about it. Do you lose the case in the cocking notch? I have your standard heat sink and even made an aluminum one that lasted ONCE. These problems have been primarily with small ring bolts that are a hundred years old or more and I'm thinking I'd Ruby Red the notches if they got flabby. Thanks for the reply.

  20. #20
    Boolit Master
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    I have a Steel Heat Sink.
    I also coat the bolt body with Heat Stop Paste.
    If I don't have any of that , I just wrap the front half of the bolt with a Wet Towel and clamp it in a vise.
    But the heat sink still must be used.
    I also have a Bolt Welding Jig to hold the new bolt handle in place while welding.
    So far , no bolt has suffered any damage to the heat treatment.
    Also.
    After welding , Let the bolt cool down naturally or set it on cold concrete to cool.
    Do not Dunk it in water to cool it down rapidly.
    I learned all this stuff in a Custom Rifle Building class that I took years ago.
    We Gas Welded the bolt handles in the class as well as used the torch to forge over other bolt handles.
    We used Forging blocks to forge the bolts along with the heat sink.
    If you melted an Aluminum Heat Sink.
    It must have been a really Cheap one.
    Or you were getting your bolt body WAY too hot.
    That will take out the heat treatment for sure.
    Last edited by LAGS; 01-10-2021 at 01:20 AM.

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check