Warning, the following is not to be considered load data. Use at your own risk.
Of course it was always great, but it sure seems to have lost its luster to some people. What was once a powerhouse, is now considered marginal for hunting even medium size game. While some blame the rather weak loads often found on shelves, there are plenty of full power ammo out there that I can't believe this is the whole reason.
I'd like to begin by saying that while I like to load to potential, I chose to take this project on for a practical reason. My S&W model 57 with 4" barrel is a great handgun. I love the way it handles and shoots, and the custom Jordan trooper grip is top shelf. While it is a great shooter, it is still very big to carry every day. The GP100 on the other hand, I can carry all day, and even conceal it.
My model 57 also suffered from the same problem as many N frames, in that heavy recoiling loads will cause the cylinder to rotate backwards. I have since put in an extra power cylinder stop spring from Wolff, so for all I know this problem is far reduced. Before I did, I had problems with 240 grain bullets, mostly when shooting one handed. I resolved to stick to lighter bullets, which is fine by me. I came up with the 220 grain bullet, that is now sold by Arsenal molds. It is a sweet shooter. The handgun is touchy on which loads it shoots good, but it really likes this bullet with 11 grains of 800x, for about 1150 fps.
One day while talking about how I wish there was a 41 magnum GP100, someone had asked how much more it would be than a 357 magnum. While bullets would be limited to .360" nose's, I think bullets up to 275 grains would be very practical in such a gun. Then I got to thinking, why not try to match my model 57 load in a 357 magnum?
So I designed the following bullet with Mountain molds, which is my first from them. He makes a great mold. It is a 220 grain WFN, that drops at .360" and 220 grains lubed when cast of my alloy. The nose flat is .300", exactly the same as the 41 magnum bullet. The nose length is .360", the maximum that will fit in a GP100. It is gas checked, with a short shank, and lube grooves with a gentle angle. This provides the most compact bullet possible.
My first few attempts at the range were pitiful. Groups were all over the place. Often I would get 3 or 4 close, then a shot 2 feet out. The flier was usually oblong, obviously they were barely stabilizing sometimes. Oddly I found the slower loads shot better. Lighter loads with bluedot, which couldn't be going but 800 or 900 fps often shot about 6" at 50 yards, and the surprising part is they were quiet. I decided I could either trim the mold down to 200 grains, or shoot them faster. I had worked up H110 loads to max loads listed for the 215 grain SWC, but the unburned powder tells me that maybe I did not go high enough. I may try H110 again in the future. I noticed there was plenty of powder room left for H110, and though to myself that a slightly slower powder might be a good choice. I decided that 300-MP might be a good choice. I worked up slowly, and found similar results. Then at 14.5 grains, things instantly worked. Just like a light switch, it was shooting very serviceable 4" or so groups at 50 yards. I worked up to 15.5 grains, which shot 3 3/4", and called it good. I never had any pressure signs in any of my testing.
Today I chronographed 15 and 15.5 grain loads. The gun is my 5" barrel Ruger GP100. I was using Federal brass with Federal 100 standard pistol primers. 15 grains went 1131 fps average, with 74 fps extreme spread. 15.5 grains went 1195 fps average, and 42 fps extreme spread.
Wowza, that is some horsepower in a small package. I have successfully matched my 41 magnum load for sure. It is not all roses, but I don't expect it to be. The model 57 is still slightly more accurate, and I'm sure that will be more true the longer the range. Recoil in the GP100 is not that bad, but the 57 is definitely more pleasant to shoot. I'm happy anyway, I met my goal, and I got to shoot more.