Well, I feel I am using a good sized grease cookie. Those felt wads soaked up a lot of lube. They are easily 1/8" thick, probably quite a bit more -I did not measure them..
I'll try the wads without the extra lube - they are the same wads that I use in cap and ball revolvers, from BACO. I don't know why that would work, except that perhaps lube attracts and holds fouling that would otherwise blow out. I don't think this idea has a lot o merit, but I'll try it.
And I'll try magnum primers and a few other batches of powder. Something will work eventually.