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Thread: Dillon 550/650 Handles?

  1. #1
    Boolit Grand Master Tatume's Avatar
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    Dillon 550/650 Handles?

    Hello Folks,

    I've been loading a lot lately. Although I have yet to experience any discomfort, my wife expressed a concern about repetitive motion, or carpal tunnel syndrome.

    Among those who have used both, which is the more comfortable in the long run, the roller handle or the stock ball handle.

  2. #2
    Boolit Master


    Burnt Fingers's Avatar
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    Inline Fabrication roller handle. https://inlinefabrication.com/collections/levers

    Nothing else even comes close.
    NRA Benefactor.

  3. #3
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    I still like the original ball handle. JMO

  4. #4
    Boolit Buddy engineer401's Avatar
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    I have a Dillon plastic roller handle I like a lot. It feels more comfortable to me than their aluminum one.

  5. #5
    Boolit Master
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    I use the ball handle because I sit at an angle to the press. The roller handle might be easier to use if I sat or stood facing the press straight on.
    Some times it's the pot,
    Some times it's the pan,
    It might even be the skillet,
    But, most of the time, it's the cook.

  6. #6
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    I've used the roller handle for years and I like it. YMMV

    I do wish Dillon would cut a pair of flats on the lower end of that handle so that a wrench could be used when tightening the nut.

    I was able to grab the handle with a small pipe wrench and keep it from turning when I tightened the nut and managed to not damage the handle.

    The standard, ball end Dillon handle, has a hole in the shaft that you can put a Philips screw driver through and use to hold the handle while tightening the nut. The Dillon Roller handle does not have that feature.

    When I assembled my Lyman Lubersizer I did cut a pair of flats into the handle so that I could use two wrenches to install that handle.
    Last edited by Petrol & Powder; 06-15-2020 at 07:17 PM.

  7. #7
    Boolit Master

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    I bought the roller handle and used it for about 6 months, I really didn't like it and put the ball handle back on.

  8. #8
    Boolit Master Baltimoreed's Avatar
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    I bought aftermarket ‘eight ball’ pool balls for my Dillon press handles. They’re a little bigger than the factory balls and feel good to me. I always sit when I reload.

  9. #9
    Boolit Master


    David2011's Avatar
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    Both of mine have the aluminum roller handles. I wouldn’t want to go back to the ball handles.
    Sometimes life taps you on the shoulder and reminds you it's a one way street. Jim Morris

  10. #10
    Boolit Buddy
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    I use the Inline Fabrication roller handle, wouldn't change it.

  11. #11
    Boolit Buddy
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    Inline is fantastic... Make sure your hand stays below your shoulder level at the top of the stroke. And make sure you are not crouching down on bottom of the stroke. Also, make sure you take breaks....

    We have some basic jobs at the factory where some folks have complained. We rotate folks around to different jobs so they don’t get stuck on the same small task. It has helped a lot.

  12. #12
    Boolit Master
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    I am still pulling the same ball handle I started with in 1986.

  13. #13
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    Quote Originally Posted by Burnt Fingers View Post
    Inline Fabrication roller handle. https://inlinefabrication.com/collections/levers

    Nothing else even comes close.
    Same here

  14. #14
    Boolit Buddy Mike Kerr's Avatar
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    I went back to the straight in line Handle with a factory sized ball. I TRIED TWO DIFFERENT ROLLER STYLED HANDLES ON 450-550 SERIES PRESSES AND NEVER ADJUSTED TO THEIR "FEEL" C.F. Plinker in Post No 5 pointed out that the operator's position has something to do with your satisfaction regarding which style works best.
    The Roller style feels fast and smooth but seemed to have too loose a feel and excess motion. I also learned that a 650 with case feeder works best with a Roller handle since your hand stays on the handle as you load.
    regards,


  15. #15
    Boolit Buddy Mike Kerr's Avatar
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    Just remembered to comment on taking breaks and varying the routine. OP's wife has a point about muscle fatigue or carpal tunnel type problems and several people already correctly commented on varying your routine and keeping your arm movements in line with what your body tells you. The process is doable even for 10's of thousands of rounds a year but its not a completely natural motion for the arm and shoulder.
    regards,


  16. #16
    Boolit Bub
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    Quote Originally Posted by LenH View Post
    I bought the roller handle and used it for about 6 months, I really didn't like it and put the ball handle back on.
    same here.

  17. #17
    Boolit Man mf79's Avatar
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    Click image for larger version. 

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    I made one from round wood from curtain rod and drilled and tapped block of steel to screw on in place of ball

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check