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Thread: Case gauges for 45ACP

  1. #21
    Boolit Master
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    I shot thousands of rounds of .45 acp lswc hard cast boolits. Had a Springfield Trophy Match with a tight chamber. I was not casting but buying the boolits a few thousand at a time. Never any trouble with leading and plenty accurate. It has to be one of the easiest cartridges to hand load for. You have to crimp enough so that they will chamber reliably. Just don't over do it.

  2. #22
    Boolit Grand Master


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    The barrel works just fine. The only place a gauge would ever make sense is if you are loading for many different guns. Even then, just use the tightest barrel for a gauge.

    Start with the 45 acp classic, the H&G 68. If you will cast your own, I recommend this mold from Arsenal molds. http://arsenalmolds.com/products?pro...d=63&limit=100

    If not, try these for commercial cast. https://www.gtbullets.com/index.php?...&products_id=2

    At 1.250" OAL, these will feed and chamber in just about any gun that doesn't have a problem.

  3. #23
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    The Lee Factory crimp cannot "fix" ammo to work in a barrel with no throat. That's like taking an antacid to cure a sunburn.

    The FCD has a carbide ring that just squeezes the outside of the brass so it's smooth and it swages out any bulges from seating a boolit in the case. Problem with that is that A. brass has springback in it, so there goes a goodly portion of your case tension. B. if you size to .451" it won't do much of nothing but make pretty the outside of the case, if you size to .452" it likely will swage down the boolit inside the case to a smaller diameter. If you powdercoat and your boolit is greater than .452" it will DEFINITELY swage it smaller inside the case. Problem with this is the boolit now is too small to seal in the rifling and you get leading or poor groups or both.

    The PROPER thing to do, is to use a .452" boolit, with a taper crimp, and if it won't plunk at the published COA in commonly accepted loading manuals, then throat the barrel, don't seat deeper to compensate for the fact that the manufacturer couldn't be bothered to put any freebore in the barrel throat. SAAMI specs call for freebore, 90% of the modern made 45 ACP barrels have little or no throat, only a few have a little ring of freebore at the end of the chamber, and most of those the freebore is less than .452" in diameter so your .452" boolit will interfere with it.

    They make barrels to shoot factory jacketed ammo and as long as it will chamber that, that's ALL the manufacturers are concerned with. WE as handloaders, who want to shoot cast boolits, have to set the barrel up to shoot cast, and this requires freebore greater than .452" in diameter, long enough to plunk our loads as assembled to published data. Same thing with a revolver cylinder, a one-time fix that always improves results, have yet to see a 45ACP barrel or cylinder that worked better or shot better before throating and performance was lessened after throating. It's common sense, make the barrel fit the boolit, NOT the other way around. The boolit is the important part, the gun is just a machined guide tool if you will, made to deliver the boolit somewhere in the vicinity of where the sights are aimed.
    Got a .22 .30 .32 .357 .38 .40 .41 .44 .45 .480 or .500 S&W cylinder that needs throats honed? 9mm, 10mm/40S&W, 45 ACP pistol barrel that won't "plunk" your handloads? 480 Ruger or 475 Linebaugh cylinder that needs the "step" reamed to 6° 30min chamfer? Click here to send me a PM You can also find me on Facebook Click Here.

  4. #24
    Boolit Grand Master


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    I've had no problems with the Lee carbide FCD. With bullets .452", the cases drop right into them, the sizing ring is generous for most bullets, and don't touch anything. That said, the sizing rings are pointless, and I often knock the carbide ring out of them just because it doesn't take much work.

  5. #25
    Boolit Master
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    Basically the "plunk" test is done to make sure the case head does not extend past the back end of the hood on your barrel. I have two 45's. One is a 1943 Ithaca 1911A1 and the other is a sort of custom Springfield Armory ( the new one not the original one). Both pass the plunk test with my loaded ammunition. All I shoot in them are the hard cast 230 grain round nosed bullet. Shot so well I never tried anything else. Our gun club used to do steel plate matches. Started out with the old Ithaca then when the Springfield Armory one came along that was all I used after that. Nothing beats the sound of a 230 grain RN bullet hitting the steel plates. Frank

  6. #26
    Boolit Master
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    I guess one can call me a simpleton. I have a Kart match barrel that is several years old laying on my bench. It has a short throat compared to most. I use it as a gauge because if the round fits it the round will be okay in Kimbers, Springfields, Glocks and Rock Island Armory 45 Autos.
    That is my take is to keep it simple.

  7. #27
    Boolit Master
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    The FCD will swage the bullet if you use it as they intend, trouble is they didn't do the dimensions correctly. Might be ok for jacketed. Depending on brass brand, the wall thickness will vary so thick brass and a .452 bullet gets swaged. You can even count the lube grooves by feel. Fed is 11 mil wall, old Rem around 8, and Win typically 9. That's why I use it as a sizer only. Good luck

  8. #28
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    Quote Originally Posted by DougGuy View Post
    The Lee Factory crimp cannot "fix" ammo to work in a barrel with no throat. That's like taking an antacid to cure a sunburn.

    The FCD has a carbide ring that just squeezes the outside of the brass so it's smooth and it swages out any bulges from seating a boolit in the case. Problem with that is that A. brass has springback in it, so there goes a goodly portion of your case tension. B. if you size to .451" it won't do much of nothing but make pretty the outside of the case, if you size to .452" it likely will swage down the boolit inside the case to a smaller diameter. If you powdercoat and your boolit is greater than .452" it will DEFINITELY swage it smaller inside the case. Problem with this is the boolit now is too small to seal in the rifling and you get leading or poor groups or both.

    The PROPER thing to do, is to use a .452" boolit, with a taper crimp, and if it won't plunk at the published COA in commonly accepted loading manuals, then throat the barrel, don't seat deeper to compensate for the fact that the manufacturer couldn't be bothered to put any freebore in the barrel throat. SAAMI specs call for freebore, 90% of the modern made 45 ACP barrels have little or no throat, only a few have a little ring of freebore at the end of the chamber, and most of those the freebore is less than .452" in diameter so your .452" boolit will interfere with it.

    They make barrels to shoot factory jacketed ammo and as long as it will chamber that, that's ALL the manufacturers are concerned with. WE as handloaders, who want to shoot cast boolits, have to set the barrel up to shoot cast, and this requires freebore greater than .452" in diameter, long enough to plunk our loads as assembled to published data. Same thing with a revolver cylinder, a one-time fix that always improves results, have yet to see a 45ACP barrel or cylinder that worked better or shot better before throating and performance was lessened after throating. It's common sense, make the barrel fit the boolit, NOT the other way around. The boolit is the important part, the gun is just a machined guide tool if you will, made to deliver the boolit somewhere in the vicinity of where the sights are aimed.
    Where's that LIKE button when you need it!!!!!!

    I have a spare 45 ACP barrel on the bench. I can use that. But it's MUCH quicker to use the EGW 7 hole gauge. I'm loading for over a dozen 45 ACP pistols and I prefer to keep them in the safe when not in use.

    I know if they plunk in that spare barrel and drop in and out of the EGW they will function in all my pistols.

    Since my normal run of 45 ACP is a minimum of 500 rounds the gauge is nice. Today I'm going to run at least 1000 9mm. The 7 hole gauge is a lifesaver there.
    NRA Benefactor.

  9. #29
    Boolit Grand Master


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    While I've never had a carbide crimp did size anything down, here is the 10 minute fix if you do

    #1 Buy a 1 1/4"-12 thread nut. It is not 100% needed, but makes life easy.

    #2 Take the cap and crimp insert out of the die. Thread the empty die into the steel nut you bought.

    #3 Find a punch just BARELY larger than the carbide sizer. If the punch is too big, you will be hitting the die, not the carbide.

    #4 Lock the die, carbide facing down into a strong vice, by clamping onto that steel nut it is threaded into. Use a torch to heat up the carbide section of the die to release the loctite. It doesn't take much, maybe 15 seconds with a propane torch.

    #5 Take your punch and a large hammer, good size framing hammer at a minimum, and give it a few good smacks from the top side. The carbide ring will come right out.

  10. #30
    Boolit Grand Master tazman's Avatar
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    Quote Originally Posted by Martin Luber View Post
    The FCD will swage the bullet if you use it as they intend, trouble is they didn't do the dimensions correctly. Might be ok for jacketed. Depending on brass brand, the wall thickness will vary so thick brass and a .452 bullet gets swaged. You can even count the lube grooves by feel. Fed is 11 mil wall, old Rem around 8, and Win typically 9. That's why I use it as a sizer only. Good luck
    Interesting.
    I must have been incredibly lucky as none of the FCD dies I have size down my boolits. Either that, or Lee is very inconsistent on the diameter of their carbide rings.

  11. #31
    Boolit Master
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    Only time I had the fcd size down cases where on my 38 loads. I was using .360 diameter bullets and it did it only on certain thick brass. I have also used in my 9 mm loads and it also only sized down very few only in certain brands of brass. The 9 mm I size my bullets at .358 for my Bretta and star. My high point needs .357 . Even using .358 bullets I have very few size the case. If you don’t want it to size down on oversized bullets just insert the shell into the fcd about .050 and just take out the bell

  12. #32
    Boolit Master
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    I like the factory crimp dies to and use them for all my auto pistol rounds .
    But they don't fix the ogive of the bullet fit to the barrel and a case gauge won't always tell you if that bullet will chamber in a particular barrel thats why I use my barrels to check. I load them all to fit the tightest barrel.
    What would be ideal is to have DougGuy fix the barrels but that is not the only solution.

  13. #33
    Boolit Grand Master tazman's Avatar
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    Quote Originally Posted by onelight View Post
    I like the factory crimp dies to and use them for all my auto pistol rounds .
    But they don't fix the ogive of the bullet fit to the barrel and a case gauge won't always tell you if that bullet will chamber in a particular barrel thats why I use my barrels to check. I load them all to fit the tightest barrel.
    What would be ideal is to have DougGuy fix the barrels but that is not the only solution.
    Very true.
    If you only have one gun, the project is fairly simple. If you have several, your solution is the best one that doesn't cost a bunch of money.

  14. #34
    Boolit Master
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    I have/had a Dillon case gauge for 45acp.
    Only used once, not even sure where it is.

    I didn’t have my pistol so I just used this nice new case gauge. Loaded rounds fit fine.
    Went to shoot it and had one stick so hard into the rifling that it took a serious whack to open the slide.
    Weird bullet ogive/step combined with non existent throat caused the issue. Round nose bullet with a step to full diameter. Other more experienced reloaders didn’t believe me until I actually showed them the bullet.

    The fix was seat shorter/step about flush with case mouth to use up those bullets and then start casting my own.

    Someday I will send DougGuy a batch of barrels to fix. There is a new Canik in the house which by reputation will need to be throated to feed cast, time will tell.

    So I never used the case gauge again, just pick the barrel with tightest chamber/throat and load to that.


    Sent from my iPhone using Tapatalk

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check