I have Redding Micrometer seating dies for 38 Special and 357 Magnum. I am shaving lead when seating cast bullets. Some info:
1) Cases are expanded using a Lyman M Die. The outside of the expanded case measures .386. Bullets have a good "press fit" when inserted by hand prior to seating.
2) These Redding dies do not crimp, per the manual and confirmed via email with Redding tech.
3) The bullets are commercially cast 158g RN with a flat point, coated with HiTek. All bullets measure consistently at .358.
4) Using calipers I measure the interior diameter of the Redding die at .380. Conversely a Dillon 357 seater measures at .385. The Dillon die does not shave lead when seating these same bullets.
5) If I run an expanded but bulletless case thru the Redding seater die, the case mouth measures .380 outside/.358 inside when done.
The Dillon die obviously works for my purposes, but I am more than a bit irritated that my super duper Redding die cannot be used. I exchanged emails with a Redding tech who confirmed this die is intended for jacketed bullets no greater than .357. He suggested I try their standard 357 Magnum seating die for cast. I happen to have one and checked; it too measures .380 same as the micrometer seating die. I tried and it also shaves lead. I am kicking around having the Redding die modified, by opening it up to .385. However I am having trouble locating a machinist locally that can do the job, and I'm wondering if it's worth what someone will charge. I really like the easy adjustability of the Redding die. If I could find a substitute product that lets me do that and is compatible with cast bullets I would just buy it and be done with the problem. Is there a manufacturer out there that has what I want?